WHEEL-COMPRESSOR 4W5193 - Caterpillar

SEBE9865-00
13Oct2006
U-677
A-656
D-640
O-659
TM-512
After Failure Only
PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST BELLOWS AND INSTALLING INNER HEAT SHIELDS ON CERTAIN 3500B MARINE PROPULSION AND MARINE AUXILIARY ENGINES
1059 PS51235
This Program can only be administered after a failure occurs.The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51235" as the Part Numberand "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Oct2008
PROBLEM
The failure of the exhaust bellows is caused by contact with the inner insulation of the hard shell heat shield, resulting in wear of the bellows convolute material until an exhaust leak path is formed.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3508B S2D00146-00161
3516 4MJ00030-00051, 150-177
5MJ00001-00032
3516B 2FW00117-00394
3CW00228-00257
3XS00404-00407
4BW00330-00588
8CN00134-00211
8KN00058-00587
9AN00169-00394, 397-402
B5G00100-00101
CBN00256-00400
PAG00100-00109
S2P00100-00107
S2R00100-00154, 158-163, 165-173, 176-195
S2S00100-00159, 161, 163-182, 184-201, 204-213
S2T00100
S2W00100-00104
S2X00100-00262, 264-298, 301-306, 309-324, 326-330, 335-340, 349-352, 362-365, 371-386, 388-391
S2Y00100-00108
3516B HD S2Z00100-00107
*******Group 2*******
3508B 1TW00233-00362
2BM00113-00187
3DM00081-00503, 506-512
3DW00144-00188
7SM00027-01014
S2A00100-00127
S2B00100-00167, 170-205, 211, 213-214, 217-226, 228-252, 254-264, 268
S2D00100-00143
S2E00100-00240, 242-325, 327, 329-341, 344-356, 358, 360-399, 401-432, 434-457
S2F00100-00117
*******Group 3*******
3512B 1PW00309-00446
2AF00194-00536
2EZ00215-00375
2GW00216-00431
4TN00035-00867
7HM00164-00270
8EM00246-00553
BRN00183-00195
FFG00001-00048
MKH00100-00103, 200-208
MRG00100-00102
S2G00101-00107
S2H00100-00164, 167-199, 202-207
S2J00100-00240, 244, 246-252, 254-261, 263, 267, 269-270, 272-275, 277-280, 284-285, 290-298, 301-302, 304
S2K00100-00194, 201-202, 205-210
S2L00100-00221, 224-256, 258-276, 280-310, 312-323, 326-342, 344-346, 348-360, 362-381, 385-431, 436-439, 441-447
S2M00100-00152
S2N00100-00118
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
64 1108314 WASHER
4 2071364 BELLOWS AS
8 2295333 SEAL
2 2860285 SHIELD
32 3E6916 NUT-FULL
32 7L6443 BOLT-HEX HEAD
*******Group 2*******
32 1108314 WASHER
2 2071364 BELLOWS AS
4 2295333 SEAL
2 2860284 SHIELD
16 3E6916 NUT-FULL
16 7L6443 BOLT-HEX HEAD
*******Group 3*******
48 1108314 WASHER
3 2071364 BELLOWS AS
6 2295333 SEAL
2 2843920 SHIELD
24 3E6916 NUT-FULL
24 7L6443 BOLT-HEX HEAD
ACTION REQUIRED
The fix for this issue consists of an internal shield that fits between the exhaust manifold and the hard shell heat shield, providing support for the insulation inside the hard shell heat shield.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-6000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
6001-12000 hrs,
13-24 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
12001-18000 hrs,
25-36 mo 25.0% 25.0% 0.0% 0.0% 75.0% 75.0%
This is a 8.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-6000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
6001-12000 hrs,
13-24 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
12001-18000 hrs,
25-36 mo 25.0% 25.0% 0.0% 0.0% 75.0% 75.0%
This is a 6.0-hour job for Group 2
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-6000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
6001-12000 hrs,
13-24 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
12001-18000 hrs,
25-36 mo 25.0% 25.0% 0.0% 0.0% 75.0% 75.0%
This is a 7.0-hour job for Group 3
PARTS DISPOSITION
All 207-1364 Bellow Assemblies that are replaced as part of the Rework Procedure must be returned to the address below in order for the warranty claim to be settled. Failure to return the 207-1364 Bellow Assemblies will result in rejection of that portion of the claim. All 207-1364 Bellow Assemblies must be properly packaged and labeled with the service letter program number.Caterpillar, Inc.ATTN: Tim EirichBldg B Claims Room3701 State Road 26 EastLafayette, IN 47905
Rework Procedure
Two inner shields are needed for each engine. One inner shield is used for each exhaust manifold. The new inner shields are used with the existing exhaust manifold shield.
Image1.1.1
For detailed information