WIRING GP 1933448 - Caterpillar

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(19) Plate
Weld each plate (19) into position. Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration all around plates (19).
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View of the floor of the body assembly
(7) Rubber liner assembly
(8) Rubber liner assembly
(9) Plate
(10) Plate
(11) Plate assembly
Weld plate assembly (11) into position. Use a 12 mm (0.47 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld all around the 26 holes in plate assembly (11) using a 6 mm (0.24 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the forward side of plate (10) into position. Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the outside edge of plate (10) into position. Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the inside edge of plate (10) into position from (C) to (D). Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the forward side of plate (9) into position. Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the outside edge of plate (9) into position. Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Weld the inside edge of plate (9) into position from (C) to (D). Use a 10 mm (0.40 inch) fillet weld with 1.5 mm (0.06 inch) weld penetration.
Illustration 179 g03367636
Pneumatic needle de-scaler
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View of pneumatic needle de-scaler in use
Grind off the paint before welding weld studs (12) to the truck body.
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Illustration 182 g03367644
Stud gun
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Weld stud and guide
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View of stud gun during use
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Cross section view of the stud and rubber liner assembly
(12) Weld stud
(13) Full nut
(14) Hard washer
(15) Rubber plug
If a stud gun is available, then weld 108 weld studs (12) to the truck body with the stud gun.
If a stud gun is not available, then use a center punch to mark the location of the holes. Remove rubber liner assembly. Use MIG welder to weld around weld stud (12). Reinstall the rubber liner assembly.
Place hard washer (14) and full nut (13) on weld stud (12). Tighten full nut (13) to a torque of 156 30 N m (115 22 lb ft).
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(15) Rubber plug
Place rubber plugs (15) into the holes by using a sledge hammer and soapy water.Miscellaneous
Remove all lifting eyes, alignment blocks, lugs, stiffeners, and braces from the truck body if shipping is not required.Note: If the body is shipped, some lugs or lifting eyes may be needed for tie-downs.
Grind the welds smooth prior to touch up painting and installation to the chassis.
Ensure that all welds have been inspected.
Clean the entire truck body.
Repaint the truck body, as needed.