WIRING GP-KICKOUT & POSITIONER 3560685 - Caterpillar

Track Shop Tooling and Service Procedure
Reference: SEBF8557; "Sealed and Lubricated Track Servicing Procedure for Non-Restrained Track". Centurion and OTC Style Tooling
Saddle and side tool hardness is Rc 43 nominal. Use proper cutting inserts for hardened steel. Failure to use proper cutting inserts may result in rapid insert wear and extended machining time.Alternative No. 1
Not recommended for dealers who expect to service high volumes of heavy duty track.Shave width of saddle down 1.5 mm (.06 in) on each side.
Disassembly Tooling
Bushing Disassembly Spacer (Centurion side tools)
(1) Spacer (hardness Rc 40). (A) 9 mm (.35 in). (B) 67 mm (2.6 in). (C) 13 mm (.51 in).1. Machine two spacers (1) to dimensions shown (see illustration).2. Space bushing tools out 9 mm (.35 in) on each side.Assembly Tooling
Bushing Assembly Spacer (Centurion side tools)
(1) Spacer (hardness Rc 40). (A) 6 mm (.24 in). (B) 89 mm (3.5 in). (C) 13 mm (.51 in).1. Shave both pin inserts faces down 3 mm (.12 in).2. Machine both bushing inserts 10 mm (.39 in) deeper to accommodate the longer pin.3. Machine two spacers (1) to dimensions shown (see illustration).4. Space bushing tools out 6 mm (.24 in) on each side.Switching to Standard from Alternative No. 1
The narrow saddle does not impair servicing of the standard track.Disassembly Tooling
1. Install the bushing tools without the 9 mm (.35 in) spacers.Assembly Tooling
Pin Insert Spacer (Centurion side tools)
(1) Spacer (hardness Rc 40). (A) 3 mm (.12 in). (B) 44 mm (1.7 in). (C) 22 mm (.87 in).1. Machine two spacers (1) to dimensions shown (see illustration).2. Space pin inserts out 3 mm (.12 in) on each side.3. Install the bushing holders without the 6 mm (.24 in) spacers. The deeper bushing insert depth does not impair servicing of the standard track.Alternative No. 2
Shave width of saddle down 1.5 mm (.06 in) on each side.
Side Tools Needed for Disassembly and Assembly Alternative No. 3
Tooling Needed for Disassembly and Assembly Wolff Style Tooling
Saddle and side tool hardness is Rc 39 nominal. Use proper cutting inserts for hardened steel. Failure to use proper cutting inserts may result in rapid insert wear and extended machining time.Alternative No. 1
Shave width of saddle down 1.5 mm (.06 in) on each side.
Disassembly Tooling
Shave faces of both pin tools down 9 mm (.35 in)
Assembly Tooling
1. Machine pin projection depth 9 mm (.35 in).2. Shave contact faces of both pin tools down 6 mm (.24 in).3. Machine both bushing tools depth 10 mm (.39 in) deeper to accommodate the longer pin.Switching to Standard From Alternative No. 1
The narrow saddle will not impair servicing of the standard track.Side Tools Needed for Disassembly and Assembly
Purchase standard track pin disassembly and pin assembly side tools (contact Wolff).
The deeper bushing tool depth will not impair servicing of the standard track.Alternative No. 2
Tooling Needed for Disassembly and Assembly
Purchase all new heavy duty tooling (contact Wolff for availability).
Field Tooling and Service Procedure
Reference: Special Instruction SEHS8957, "Repair Procedure for Non-Restrained Sealed and Lubricated Track".No field tooling modifications are necessary to service the heavy duty track.