WRENCH AS 5138858 - Caterpillar

Illustration 7 g06028830
(L) Bolts
(M) Washers
Remove the two remaining bolts (L) and washers (M) holding the latch assembly together. Discard bolts (L). Retain washers (M). Refer to Illustration 7.
Illustration 8 g06031006
(N) Bracket
(P) Gasket
(R) Pull handle
(S) Gasket
Disassemble the latch assembly. Discard Pull handle (R). Refer to Illustration 8.Assembly Procedure
Illustration 9 g06028582
Exterior view of the door
(S) 345-6284 Gasket
Place the 345-6284 Gasket (S) in the hole in the door from the inside. Refer to Illustration 9.
Illustration 10 g06028591
Exterior view of the door
(P) Gasket
Locate the retained Gasket (P) to the door. Refer to Illustration 10.
Illustration 11 g06028534
(M) Washers
(N) Bracket
(3) 9X-2480 Bolt
Place the retained metal bracket (N) on the inner side of the door. Secure using retained washers (M) and new bolts (3) in the upper two holes. Refer to Illustration 11.
Illustration 12 g06031011
(S) Gasket
(2) 5P-4115 Hard Washer
(3) 9X-2480 Bolt
Place 5P-4115 Hard Washers (2) over the 9X-2480 Bolts (3) on the other side of the door. Refer to Illustration 12.Note: Ensure the Hard Washers (2) are between Gasket (S) and Handle As (1) when fully assembled in Steps 5 and 6.
Illustration 13 g06028871
(1) 252-1862 Handle As
(3) 9X-2480 Bolt
Apply Loctite to bolts (3) and locate the bolts into the inserts on the new Handle As (1). Refer to Illustration 13.
Illustration 14 g06028890
(3) 9X-2480 Bolt
Tighten the top two bolts (3) to 3.5 0.5 N m (2.6 0.4 lb ft). Refer to Illustration 14.
Illustration 15 g06028898
(J) Bolts
(K) Latch assembly
Assemble the latch assembly (K) using four bolts (J). Torque the bolts to 12 + 2/-0 N m (8.9 + 1.5/-0 lb ft). Refer to Illustration 15.
Illustration 16 g06028902
(E) Nut
(F) Bolt
(G) Spacer
(H) Washer
(K) Latch assembly
Assemble bolt (F) through the spacer (G), washer (H), latch assembly (K), and nut (E). The nut is used to adjust the screw length on the other side to get the optimum setting in the pull handle. Torque to 3.5 0.5 N m (2.6 0.4 lb ft). Refer to Illustration 16.
Illustration 17 g06028912
(B) Washer
(C) Latch cover screws
(D) Latch cover
(3) 9X-2480 Bolt
Place the latch cover (D) over the latch assembly. Secure using washer (B) and new bolt (3) and screws (C). Torque the two screws to 6 1 N m (4.4 0.7 lb ft). Torque the bolt to 3.5 0.5 N m (2.6 0.4 lb ft) (bottom bolt (3)). Refer to Illustration 17.