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ELECTRIC STARTING MOTOR GROUP (2517593 N/S)-24V PART OF 3437250-Page 5 REFERENCE: 2906527-Page 96, 97 966H


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
ALTERNATOR GP-CHARGING
ELECTRONICS GP-ENGINE
BATTERY GP
SWITCH GP
WIRING GP

WHEEL LOADER 966H WHEEL LOADER A6J
 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11 XEBP1014 966H A6J   (2006)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
ELECTRIC STARTING MOTOR GROUP
251-7593 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR GROUP
290-6527 ELECTRIC STARTING MOTOR GROUP
BRUSH PLATE ASSEMBLY
3T-9525 BRUSH PLATE ASSEMBLY
 

#XEBP10140170
 

251-7593: ELECTRIC STARTING MOTOR GROUP

ELECTRIC STARTING MOTOR GROUP (2517593 N/S)-24V
PART OF 3437250-Page 5
REFERENCE: 2906527-Page 96, 97
j162417 XEBP1014
2517593 ELECTRIC STARTING MOTOR GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-1059 [1] GASKET  
2. 236-4269 [1] CABLE AS  
  1S-7251 [1] TERMINAL  
  1S-7252 [1] TERMINAL  
3. 290-6527 Y [1] MOTOR GROUP  
4. 6V-0371 [3] BOLT (5/8-11)  
  Y   SEPARATE ILLUSTRATION
 

#XEBP10140171
 

290-6527: ELECTRIC STARTING MOTOR GROUP

2906527 ELECTRIC STARTING MOTOR GROUP
PART OF 2517593-Page 95
REFERENCE: 3T9525-Page 98
j162418 XEBP1014
2906527 ELECTRIC STARTING MOTOR GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7M-0326 [1] CONNECTOR  
2. 9H-3757 [2] WASHER (24.5mm OD)  
3. 1S-7446 [3] SCREW (oO.8-32)  
4. 8C-9660 [3] WASHER  
5. 9S-2544 [9] SCREW (No.8-32)  
6. 7M-0327 [1] WASHER  
7. 3T-3418 [1] FRAME AS  
  3T-3423 [1] CUP  
  3T-3424 [1] PLUG  
  9G-4101 [1] BUSHING  
8. 3T-9525 Y [1] PLATE AS  
9. 7F-3491 [2] WASHER (22.2mm OD)  
10. 3T-3422 [1] WIRE AS  
  2L-8071 [1] TERMINAL  
  2L-8066 [1] TERMINAL  
11. 2J-8163 [2] SEAL  
12. 7X-3373 [1] BOLT (5/16-18)  
13. 3T-3434 [6] PLUG  
14. 5J-5314 [5] BOLT (5/16-18)  
15. 3L-3380 [1] BUSHING  
16. 036-9821 [1] WASHER  
17. 4M-1828 [1] RETAINER  
18. 306-3998 [1] BOOT  
19. 9M-7609 [1] SPRING  
20. 4M-1827 [1] RETAINER  
21. 8C-3089 [1] SEAL  
22. 4M-1853 [1] LEVER AS  
23. 5M-3034 [1] LOCKNUT (5/16-24)  
24. 7L-2894 [4] GASKET  
25. 4M-1831 [4] PLUG  
26. 4M-1854 [1] SHAFT  
27. 1H-1023 [1] SEAL (12.8mm OD)  
28. 2D-6392 [1] SEAL (15.6mm OD)  
29. 7T-3974 [1] HOUSING AS  
30. 184-6964 [1] DRIVE AS  
31. 2H-3429 [2] RING  
32. 6V-1322 [4] BOLT (1/4-20)  
33. 8T-4205 [4] WASHER  
34. 6N-3279 [1] INSULATOR  
35. 0S-1597 [13] BOLT (1/4-28)  
36. 1M-9971 [1] SPACER  
37. 1H-2629 [3] STRIP  
38. 7M-0324 [1] COIL AS  
39. 3R-8797 [12] SCREW AS (3/8-24)  
40. 7F-3488 [6] SHOE  
41. 7M-8651 [1] ARMATURE AS  
42. 7M-0325 [1] INSULATOR  
43. 3T-9524 [6] BRUSH AS  
44. 3N-3763 [1] TERMINAL KIT (INCLUDES BUSHINGS AND WASHER)  
45. 125-6537 [1] INSULATOR  
46. 3R-8801 [1] CLAMP  
47. 8F-1434 [2] LOCKWASHER  
48. 6V-8188 [6] NUT (1/2-13)  
49. 7X-0562 [6] WASHER (19mm OD)  
50. 4B-2049 [6] NUT (No.10-32)  
51. 8T-0328 [10] WASHER  
52. 3T-9494 [6] SPRING  
53. 3E-7771 [1] HOUSING AS  
54. 9G-4101 [1] BUSHING  
55. 3T-3424 [3] PLUG  
56. 3T-3423 [3] CUP  
57. 1M-9968 [1] BUSHING  
58. 2F-6678 [1] SEAL  
59. 4L-2729 [1] WASHER  
60. 4M-1896 [1] BUSHING  
61. 045-4065 [4] SCREW (No.10-32)  
62. 125-6535 [1] COVER  
63. 7T-9123 [1] GASKET  
64. 338-3453 [1] SOLENOID AS  
  3R-8801 [1] CLAMP  
65. 125-6536 [1] TERMINAL AS  
  Y   SEPARATE ILLUSTRATION
 

#XEBP10140172
 

3T-9525: BRUSH PLATE ASSEMBLY

3T9525 BRUSH PLATE ASSEMBLY
PART OF 2906527-Page 97
j151491 XEBP1014
3T9525 BRUSH PLATE ASSEMBLY Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  (NO SERVICED PARTS)  
 

#XEBP10140173
 

237-9767: CHARGING ALTERNATOR GROUP

CHARGING ALTERNATOR GROUP (2379767 N/S)-24V, 80A
PART OF 2347848-Page 3
REFERENCE: 2357133-Page 100
j132861 XEBP1014
2379767 CHARGING ALTERNATOR GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 235-7133 Y [1] ALTERNATOR GROUP  
2. 8T-4121 [4] WASHER  
3. 8T-4198 [4] BOLT (M10X1.5)  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP10140174
 

235-7133: CHARGING ALTERNATOR GROUP

2357133 CHARGING ALTERNATOR GROUP-24V, 80A
PART OF 2379767-Page 99
j155344 XEBP1014
2357133 CHARGING ALTERNATOR GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 228-9656 [1] FRAME AS  
2. 5S-7349 [1] BOLT (1/4-20)  
3. 185-2639 [1] FAN AS  
4. 1H-3244 [1] LOCKWASHER  
5. 228-9655 [1] FRAME AS  
6. 2K-4821 [1] LOCKNUT (5/8-18)  
7. 5P-8247 [1] WASHER  
8. 228-9657 [1] COVER  
9. 8T-4205 [1] WASHER  
10. 185-2647 [1] GROMMET  
11. 9L-6770 [1] CAP  
12. 185-2643 [1] STATOR AS  
13. 185-2638 [2] COLLAR  
14. 185-2654 [1] PLATE  
15. 185-2650 [1] ROTOR AS  
16. 185-2644 [1] COIL AS  
17. 185-2648 [1] REGULATOR AS  
18. 6V-8189 [1] NUT (5/16-18)  
19. 8T-4224 [1] WASHER  
20. 3F-9556 [1] LOCKWASHER  
    AVAILABLE REPAIR KIT(S):
  185-2655 [1] BEARING KIT (INCLUDES BEARINGS)  
  199-8436 [1] TERMINAL KIT (INCLUDES HOLDER AS, PLATE, NUT, INSULATOR, PIN, BOLT KIT AND GROMMET)  
  199-7891 [1] TERMINAL KIT (INCLUDES INSULATORS, WASHERS AND NUTS)  
  185-2658 [1] HARDWARE KIT (INCLUDES BOLTS AND BOLT KITS)  
 

#XEBP10140175
 

233-6191: ELECTRONIC CONTROL AND MOUNTING GROUP

ELECTRONIC CONTROL AND MOUNTING GROUP (2336191 N/S)
PART OF 2347848-Page 3
j162410 XEBP1014
2336191 ELECTRONIC CONTROL AND MOUNTING GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-9655 [8] MOUNT  
2. 9X-2098 [4] STUD (M8X1.25)  
3. 262-2878 [1] CONTROL GROUP  
4. 233-0891 [2] BRACKET AS  
5. 232-1693 [1] SCREW (M6X1)  
6. 9N-0869 [4] WASHER  
7. 6I-1418 [4] SPACER  
 

#XEBP10140176
 

328-4404: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP (3284404 N/S)-PART 1 OF 2
PART OF 2368961-Page 86
REFERENCE: 7N0718-Page 106
j162293 XEBP1014
3284404 BATTERY AND WIRING GROUP Parts scheme
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Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-8320 [1] PLATE (BATTERY)  
2. 7N-0718 Y [1] SWITCH AS  
3. 8V-0622 [1] CABLE AS  
  159-8049 E CABLE (13.5cm)  
4. 9G-0003 [1] COVER (BK)  
  5M-9205 [1] TERMINAL AS (-)  
  1M-6119 [1] BOLT (5/16-18)  
  1M-6120 [1] NUT (5/16-18)  
5. 9G-0004 [1] COVER (RD)  
  5M-9204 [1] TERMINAL AS (+)  
  1M-6119 [1] BOLT (5/16-18)  
  1M-6120 [1] NUT (5/16-18)  
6. 153-5710 [2] BATTERY (12V, 1400A)  
7. 153-6281 [1] HOLD DOWN  
8. 296-1063 [2] ROD  
  7X-7729 [2] WASHER  
  8T-0389 [2] LOCKNUT (M10X1.5)  
9. 315-5390 [2] NUT (M40X1.5)  
10. 324-0680 Z [1] CABLE AS  
  1P-0810 E TAPE (35cm)  
  159-8050 E CABLE (43.4cm)  
11. 9G-0005 [1] COVER (BK)  
  8C-5918 [1] TERMINAL AS (-)  
12. 9X-5699 [1] BOOT (BK)  
13. 324-0682 [1] CABLE AS  
  159-8049 E CABLE (57.3cm)  
  1P-0810 E TAPE (16cm)  
14. 8C-5917 [1] TERMINAL AS (+)  
15. 9X-4519 [1] BOOT (RD)  
  311-6112 Z [1] TERMINAL AS  
  1S-7251 [1] TERMINAL  
16. 325-9438 [2] GROMMET AS  
17. 328-4407 Z [1] CABLE AS  
  159-8049 E CABLE (177.1cm)  
  1P-0810 E TAPE (35cm) (X2)  
  1P-0810 E TAPE (15cm)  
18. 9X-4519 [2] BOOT (RD)  
  311-6112 Z [2] TERMINAL AS  
  1S-7251 [1] TERMINAL  
19. 328-4408 Z [1] CABLE AS  
  159-8050 E CABLE (54.8cm)  
  1P-0810 E TAPE (15cm)  
20. 311-6112 Z [2] TERMINAL AS  
  1S-7251 [1] TERMINAL  
21. 328-4409 Z [1] CABLE AS  
  159-8050 E CABLE (33cm)  
  1P-0810 E TAPE (15cm)  
  311-6112 Z [2] TERMINAL AS  
  1S-7251 [1] TERMINAL  
22. 328-4418 Z [1] RECEPTACLE AS  
23. 311-6112 Z [2] TERMINAL AS  
  1S-7251 [2] TERMINAL  
24. 159-8049 E CABLE (52.3cm)  
25. 159-8050 E CABLE (30cm)  
26. 9X-4519 [1] BOOT (RD)  
27. 2V-1771 [1] GROMMET  
28. 3S-2093 [9] STRAP  
29. 7C-4354 [1] CLIP  
30. 8T-4223 [1] WASHER  
31. 8T-4244 [1] NUT (M12X1.75)  
  E   ORDER BY THE cm
  Y   SEPARATE ILLUSTRATION
  Z   NOT SERVICED SEPARATELY
 

#XEBP10140177
 

328-4404: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP (3284404 N/S)-PART 2 OF 2
PART OF 2368961-Page 86
REFERENCE: 3223305 Page 106
j162294 XEBP1014
3284404 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2G-8767 [8] WASHER  
2. 6G-2256 [4] CLAMP  
3. 6G-2263 [4] SPACER  
4. 146-6747 [1] FILM (24V)  
5. 162-9728 [1] BRACKET AS  
6. 8T-3490 [1] NUT (M10X1.5) (WELD)  
7. 225-0313 [1] FILM (WARNING) (JUMP START)  
8. 322-3305 Y [1] BLOCK GROUP  
9. 350-1571 [1] BRACKET AS  
  8T-3490 [1] NUT (M10X1.5) (WELD)  
10. 133-3260 [1] SPACER  
11. 2A-2677 [1] SPACER  
12. 2V-1771 [4] GROMMET  
  7C-4354 [4] CLIP  
13. 5C-7261 [4] NUT (M8X1.25)  
14. 8S-2634 [1] COVER AS  
  2P-2975 [2] SEAL  
15. 8T-4121 [5] WASHER  
16. 8T-4133 [1] NUT (M10X1.5)  
17. 8T-4136 [1] BOLT (M10X1.5)  
18. 8T-4137 [1] BOLT (M10X1.5)  
19. 308-1528 [4] BOLT (M10X1.5)  
20. 8T-4186 [1] BOLT (M10X1.5)  
21. 8T-4192 [2] BOLT (M12X1.75)  
22. 8T-4195 [1] BOLT (M10X1.5)  
23. 8T-4223 [3] WASHER  
24. 8T-4224 [8] WASHER  
25. 8T-4244 [1] NUT (M12X1.75)  
26. 8T-7547 [4] BOLT (M8X1.25)  
  Y   SEPARATE ILLUSTRATION
 

#XEBP10140178
 

7N-0718: DISCONNECT SWITCH ASSEMBLY

7N0718 DISCONNECT SWITCH ASSEMBLY
PART OF 3284404-Page 103
j106722 XEBP1014
7N0718 DISCONNECT SWITCH ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2H-3922 [2] LOCKWASHER  
2. 8H-5303 [1] NUT  
3. 9F-5644 [2] LOCKWASHER  
4. 6F-7045 [2] NUT (3/8-24)  
5. 8H-5306 [1] KEY  
 

#XEBP10140179
 

322-3305: JUNCTION BLOCK GROUP

JUNCTION BLOCK GROUP (3223305 N/S)
PART OF 3284404-Page 105
j164289 XEBP1014
3223305 JUNCTION BLOCK GROUP Parts scheme
  For full view, you need register

Parts for your 966H WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-3518 [6] NUT (1/2-13)  
2. 5G-6505 [3] WASHER  
3. 7F-0560 [6] WASHER  
4. 8C-6358 [1] BLOCK AS  
  1D-5117 [3] NUT (1/2-13)  
  8T-3519 [3] BOLT (1/2-13)  
 

Information:

Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Technical Information Bulletin
Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}
Procedure for Starting an Engine in Cold Weather{1000, 1090, 1250, 1348, 1450, 1453, 1456, 1900}
Specifications
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Electric Starting Motor
C11 and C13 Engines
Testing and Adjusting
Electric Starting System - Test
C11 and C13 Engines for Caterpillar Built Machines
Pinion Clearance - Adjust
C11 and C13 Engines for Caterpillar Built Machines
Disassembly and Assembly
Electric Starting Motor - Remove and Install
C11 and C13 Engines for Caterpillar Built Machines
Electric Starting Motor - Remove
966H and 972H Wheel Loaders Engine Supplement
Electric Starting Motor - Install
966H and 972H Wheel Loaders Engine Supplement
Service Magazine
An Improved Gasket Is Now Used on Some Starter Groups of Certain Medium Wheel Loaders {1453, 7555}
2012/07/18
The Starter Solenoid is Improved on Certain Machines {1453}
2013/04/04
Improved Starters Are Now Used On Certain Machines {1453}
2013/04/09

Caterpillar Parts SIS Catalog 966H :

ELECTRONIC CONTROL GROUP
304-5687 ELECTRONIC CONTROL GROUP
ELECTRONICS GROUP
236-8994 ELECTRONICS GROUP
ELECTRONICS GROUP
236-8995 ELECTRONICS GROUP
ELECTRONICS GROUP
236-8993 ELECTRONICS GROUP
UNIT INJECTOR WIRING GROUP
230-0961 UNIT INJECTOR WIRING GROUP
HARNESS ASSEMBLY-ENGINE
219-7461 HARNESS ASSEMBLY-ENGINE
ELECTRONIC CONTROL WIRING GROUP
237-9752 ELECTRONIC CONTROL WIRING GROUP
ELECTRONIC CONTROL SENSOR GROUP
243-1555 ELECTRONIC CONTROL SENSOR GROUP
ELECTRIC STARTING MOTOR GROUP
290-6527 ELECTRIC STARTING MOTOR GROUP
BRUSH PLATE ASSEMBLY
3T-9525 BRUSH PLATE ASSEMBLY
CHARGING ALTERNATOR GROUP
237-9767 CHARGING ALTERNATOR GROUP
CHARGING ALTERNATOR GROUP
235-7133 CHARGING ALTERNATOR GROUP
ELECTRONIC CONTROL AND MOUNTING GROUP
233-6191 ELECTRONIC CONTROL AND MOUNTING GROUP
BATTERY AND WIRING GROUP
328-4404 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
328-4404 BATTERY AND WIRING GROUP
DISCONNECT SWITCH ASSEMBLY
7N-0718 DISCONNECT SWITCH ASSEMBLY

Truck sale:

Caterpillar 966H
 
Caterpillar 966H
- Wheel Loaders
HOLT CAT
Caterpillar 966H, Wheel Loaders, Construction
85,000 
Caterpillar 966H, Wheel Loaders, Construction
- Wheel Loaders
BOYD CAT COMPANY
Caterpillar 966H, Wheel Loaders, Construction
95,000 
Caterpillar 966H, Wheel Loaders, Construction
- Wheel Loaders
WAGNER EQUIPMENT CO
 
70,000 
Caterpillar 966H, Wheel Loaders, Construction
- Wheel Loaders
FINNING CHILE S.A.
Caterpillar 966H, Wheel Loaders, Construction
322,210 
Caterpillar 966H, Wheel Loaders, Construction
- Wheel Loaders
FINNING CANADA
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AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.