CHARGING ALTERNATER (7E6852 N/S)--24V,52A 9W3043--Page 67 916 WHEEL LOADER

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

0. 7E-6852 ALTERNATOR
1. 9W-3043 ALTERNATOR

STARTING AID GP

2. 4V-8913 STARTING A

BATTERY GP

3. 9V-5677 BATTERY &
4. 9V-5677 BATTERY &
5. 9V-5677 BATTERY &

WIRING GP

6. 9V-7301 HARNESS AS

SWITCH GP

7. 7N-0718 SWITCH AS-

BATTERY GP

8. 8V-7193 BATTERY GP
9. 9C-9183 MOUNTING G
0. INFORMATION

WHEEL LOADER 916 WHEEL LOADER 5KC
916 WHEEL LOADER 5KC01849-UP (MACHINE) POWERED BY 3204 ENGINE XEBP7083 916 5KC (1985)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

7E-6852 ALTERNATOR GP

9W-3043 ALTERNATOR GP-CHARGING

#XEBP70830080

7E-6852: ALTERNATOR GP

ALTERNATOR GP

CHARGING ALTERNATER (7E6852 N/S)--24V,52A
9W3043--Page 67

j42168e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9W-3043 RY	[1]	ALTERNATOR GROUP
2.	7C-0679	[1]	PULLEY
3.	7E-6851	[1]	BLOCK
4.	6B-6684	[2]	NUT
5.	7X-0288	[1]	BOLT
6.	8T-4896	[10]	WASHER
7.	6V-8801	[5]	NUT
8.	7E-6879	[1]	ROD
9.	5B-5840	[1]	SPACER
10.	8T-4835	[1]	BOLT
11.	8T-4223	[1]	WASHER
12.	7F-1866	[1]	BOLT
13.	7E-6741	[1]	BRACKET
14.	7X-0293	[3]	BOLT
15.	1P-3890	[1]	SPACER
16.	8T-9379	[1]	BOLT
17.	1H-6936	[1]	WIRE ASSEM.
	2L-8060	[1]	TERMINAL
	2L-8058	[1]	TERMINAL
	R		REMFG PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#XEBP70830081

9W-3043: ALTERNATOR GP-CHARGING

ALTERNATOR GP-CHARGING

9W3043 CHARGING ALTERNATOR GROUP--24V,52A
Part of 7E6852 Page 66

j42344e XEBP7083

9W3043 ALTERNATOR GP-CHARGING Parts scheme

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8F-1434	[1]	LOCKWASHER
2.	8C-6141	[1]	PLATE
3.	9W-1904	[1]	FAN
4.	9W-1901	[4]	SCREW
5.	8C-6149	[1]	FRAME ASSEM.
6.	2P-8099	[1]	BEARING
7.	9W-1794	[1]	COVER
8.	8C-6146	[1]	ROTOR
9.	7T-3265	[1]	RING
10.	9W-1793	[1]	BEARING
11.	8C-6147	[1]	STATOR
12.	6V-9492	[2]	SCREW
13.	8C-6144	[1]	RECTIFIER
14.	8C-6148	[1]	FRAME ASSEM.
15.	6V-5210	[2]	SCREW
16.	4B-4863	[5]	WASHER
17.	8C-6145	[1]	REGULATOR ASSEM.
18.	9W-1914	[2]	SPRING
19.	9W-1913	[1]	BRUSH KIT
20.	5C-2890	[2]	NUT
21.	5C-2874	[1]	NUT
22.	4B-4274	[1]	WASHER
23.	6V-6889	[1]	NUT
24.	4B-4277	[1]	WASHER
25.	5C-8312	[1]	NUT
26.	6V-9673	[1]	SCREW
27.	9W-1900	[1]	CAPACITOR
28.	8C-6143	[1]	GASKET
29.	8C-6142	[1]	RING
30.	4B-4674	[2]	WASHER
			THE FOLLOWING REPAIR KITS ARE AVAILABLE:
	9W-1912	[1]	KIT-HARDWARE
			(INCLUDES HARDWARE)
	8C-6150	[1]	KIT-TERMINAL
			(INCLUDES PLATES, NUTS, WASHERS, INSULATORS, TUBE, BUSHING, RIVET & STUD ASSEM.)

#XEBP70830082

4V-8913: STARTING AID GP-ETHER

STARTING AID GP-ETHER

ETHER STARTING AID (4V8913 N/S)
9V3701--Page 72
AN ATTACHMENT

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4V8913 STARTING AID GP-ETHER Parts scheme

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6W-3296	[1]	BRACKET ASSEM.
	9F-6445	[4]	NUT (WELD)
2.	5P-9297	[3]	CLIP
3.	9V-7301 Y	[1]	HARNESS ASSEM.
			(SEE SEPARATE ILLUSTRATION)
4.	8N-1693	[1]	SWITCH
5.	6N-7672 C	[1]	ATOMIZER ASSEM.
6.	7J-6596 C	[1]	FITTING ASSEM.
7.	6W-9236 C	[1]	TUBE
8.	8T-9384	[2]	BOLT
	8T-4223 C	[2]	WASHER
9.	7N-0140 C	[1]	TUBE ASSEM.
10.	6W-9237 C	[1]	TUBE
11.	7N-2059	[1]	CLAMP ASSEM.
12.	5S-7349 C	[4]	BOLT
13.	8T-4205 C	[6]	WASHER
14.	5M-3062 C	[3]	BOLT
15.	8T-4896 C	[5]	WASHER
16.	9G-4365	[1]	VALVE ASSEM.
			(ETHER START)
	6H-3615	[1]	PLUG
	7N-9801 C	[1]	GASKET
17.	7N-9737	[1]	HOUSING
	7N-7779	[1]	SOCKET
	7N-7780	[1]	PIN
18.	9G-8211	[1]	ETHER CYLINDER
19.	6K-6355	[1]	CLIP
20.	6V-2686	[3]	CLIP
21.	4M-5281 C	[1]	BOLT
22.	6V-8185 C	[1]	NUT
23.	8T-2502 C	[2]	BOLT
	6V-8801 C	[2]	NUT
24.	3T-3453	[1]	SWITCH ASSEM.
			(ETHER START)
	7T-9517	[1]	KNOB
	5L-7200	[1]	SCREW
	3B-4501	[1]	LOCKWASHER
	6V-8370	[1]	NUT
	6V-8363	[2]	SCREW
	8F-1434	[2]	LOCKWASHER
	2H-3922	[1]	LOCKWASHER
	7T-6184	[1]	BOOT
25.	3T-3048	[1]	CLIP ASSEM.
26.	2H-3755	[1]	BOLT
	9M-1974	[1]	WASHER
27.	1S-1150	[1]	SPACER
28.	8V-6393	[1]	WIRE ASSEM.
	5P-1475	[1]	TERMINAL
	2L-8076	[1]	TERMINAL
29.	7N-1577	[1]	BRACKET
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION

#XEBP70830083

9V-5677: BATTERY & WIRING GP

BATTERY & WIRING GP

BATTERY AND WIRING (9V5677 N/S)--Part 1 of 3
7N0718,8R7788--Page 72,74

j42386e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4D-9517	[3]	CLIP
2.	6V-8801 C	[1]	NUT
3.	9G-9150	[1]	CLIP
4.	8H-8648	[1]	PLATE
5.	7N-0718 Y	[1]	DISCONNECT SWITCH AS
6.	8V-7916	[1]	CABLE ASSEM.
7.	3D-2098	[1]	TERMINAL ASSEM.
	1M-6119	[1]	BOLT
	1M-6120	[1]	NUT
	8N-1725	[1]	COVER (RED)
8.	1M-4986	[1]	TERMINAL
	8N-0869	[1]	COVER (RED)
9.	8T-4896 C	[15]	WASHER
10.	5M-3062 C	[11]	BOLT
11.	8M-2773	[1]	CLIP
12.	9M-8406	[3]	CLIP
13.	8R-7788 CY	[1]	HARNESS ASSEM.
14.	4S-1962	[2]	CLIP
15.	5P-9298	[3]	CLIP
16.	8V-1979	[1]	PLATE ASSEM.
	9F-2978	[4]	NUT (WELD)
	5K-3546	[3]	BUTTON
17.	2V-3216	[1]	CLIP
18.	3T-1851	[1]	CLIP
19.	6W-8238	[1]	HARNESS ASSEM.
	5P-1475	[2]	TERMINAL
	7N-9737	[1]	HOUSING
	7N-7780	[1]	PIN
	7N-7779	[1]	SOCKET
20.	3Y-8491 C	[2]	NUT
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION

#XEBP70830084

9V-5677: BATTERY & WIRING GP

BATTERY & WIRING GP

BATTERY AND WIRING (9V5677 N/S)--Part 2 of 3

j42387e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9C-6532	[1]	CABLE ASSEM.
	030-1707	[1]	TERMINAL
			(TO DISCONNECT SWITCH)
2.	3D-2098	[1]	TERMINAL ASSEM.
	1M-6119	[1]	BOLT
	1M-6120	[1]	NUT
	7N-5274	[1]	COVER (BLACK)
3.	9C-6531	[1]	CABLE ASSEM.
	030-1707	[1]	TERMINAL
			(TO DISCONNECT SWITCH)
4.	1M-4986	[1]	TERMINAL
5.	6V-8188	[1]	NUT
	8T-4223	[1]	WASHER
6.	3T-5760	[2]	BATTERY (100 A H)
7.	9V-6943	[1]	CABLE ASSEM.
	3D-2098	[2]	TERMINAL ASSEM.
	1M-6119	[2]	BOLT
	1M-6120	[2]	NUT
8.	8N-1725	[1]	COVER (RED)
9.	7N-5274	[1]	COVER (BLACK)
10.	5K-3294	[2]	CLIP
11.	3T-3048	[1]	CLIP ASSEM.
			(EMS BRAKE PRESSURE)
	6V-8376	[2]	SCREW
	9B-7233	[2]	LOCKWASHER
13.	8V-4948	[1]	WIRE ASSEM.
	2L-8079	[1]	TERMINAL
	7N-7779	[1]	SOCKET
	7N-7780	[1]	PIN
	7N-9738	[1]	HOUSING
			(STOP LAMP AIR PRESSURE)
	6V-8378	[2]	NUT
	8F-1434	[2]	LOCKWASHER
	3B-7722	[1]	BUSHING
15.	8T-4896	[2]	WASHER
16.	5P-9297	[2]	CLIP
17.	8T-9371	[2]	BOLT

#XEBP70830085

9V-5677: BATTERY & WIRING GP

BATTERY & WIRING GP

BATTERY AND WIRING (9V5677 N/S)--Part 3 of 3
9V9137--Page 76

j42388e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9F-3099	[1]	SWITCH ASSEM.
			(START RELEY)
	4B-2043	[2]	NUT (SMALL)
	4F-2294	[2]	NUT (LARGE)
2.	5S-7349	[4]	BOLT
	8T-4205	[4]	WASHER
3.	3T-0376	[1]	SWITCH ASSEM.
	6V-8378	[2]	NUT (SMALL)
	4F-2294	[2]	NUT (LARGE)
4.	9G-9487	[1]	CIRCUIT BREAKER AS. (10A)
	6V-8376	[2]	SCREW
	9B-7233	[2]	LOCKWASHER
5.	3K-8106 C	[2]	SCREW
6.	9M-9085 C	[1]	CIRCUIT BREAKER AS. (15A)
	6V-8376	[2]	SCREW
	9B-7233	[2]	LOCKWASHER
7.	9S-0174	[1]	CIRCUIT BREAKER AS. (60A)
	6V-8365	[2]	SCREW
	1H-3244	[4]	LOCKWASHER
8.	4B-1240	[4]	SCREW
9.	6W-4777	[1]	BRACKET ASSEM.
10.	8T-4896 C	[9]	WASHER
11.	3P-2404	[1]	CLIP
12.	5P-8167	[2]	BOLT
13.	6V-3265	[6]	CLIP
14.	3T-3048	[1]	CLIP ASSEM.
15.	4S-1962	[1]	CLIP
16.	5M-3062	[2]	BOLT
17.	8M-2773	[2]	CLIP
18.	6W-4868	[1]	CABLE ASSEM.
	1M-4986	[2]	TERMINAL
19.	5P-9298	[1]	CLIP
20.	9M-8406	[1]	CLIP
21.	6V-8188	[1]	NUT
	8T-4223	[1]	WASHER
22.	9G-1307	[2]	GROMMET
23.	8T-9371	[2]	BOLT
24.	6V-8801	[1]	NUT
25.	5S-7379	[4]	BOLT
26.	9V-9137 Y	[1]	HARNESS ASSEM.
27.	4B-2049 C	[3]	NUT
28.	7X-0772 C	[1]	WASHER
29.	6T-7864 C	[1]	RESISTOR
30.	4B-4274 C	[3]	WASHER
31.	4E-5666 C	[1]	WIRE ASSEM.
	2L-8076	[1]	TERMINAL
	5P-2957	[1]	TERMINAL
32.	3L-8792 C	[1]	SCREW
	9F-8125 C	[1]	LOCKWASHER
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION

#XEBP70830086

9V-7301: HARNESS AS

HARNESS AS

9V7301 HARNESS ASSEMBLY
Part of 4V8913 Page 68
AN ATTACHMENT

j26219e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7N-7779	[2]	SOCKET
2.	7N-7780	[2]	PIN
3.	7N-9738	[2]	HOUSING
4.	5P-1477	[1]	TERMINAL
5.	5P-1475	[1]	TERMINAL
6.	2L-8079	[1]	TERMINAL

#XEBP70830087

7N-0718: SWITCH AS-DISCONNECT

SWITCH AS-DISCONNECT

7N0718 DISCONNECT SWITCH ASSEMBLY
Part of 9V5677 Page 69

j30139e XEBP7083

7N0718 SWITCH AS-DISCONNECT Parts scheme

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8H-5306	[1]	KEY
2.	8H-5303	[1]	NUT
3.	2H-3922	[1]	LOCKWASHER
4.	9F-5644	[2]	LOCKWASHER
5.	6F-7045	[2]	NUT

#XEBP70830088

8V-7193: BATTERY GP-HEAVY-DUTY

BATTERY GP-HEAVY-DUTY

BATTERY (8V7193 N/S)--100AH
AN ATTACHMENT

j26476e XEBP7083

8V7193 BATTERY GP-HEAVY-DUTY Parts scheme

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	3T-5760	[2]	BATTERY

#XEBP70830089

9C-9183: MOUNTING GP-BATTERY

MOUNTING GP-BATTERY

BATTERY MOUNTING (9C9183 N/S)

j42849e XEBP7083

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9V-2679	[1]	TRAY ASSEM.
2.	9C-7889	[1]	BRACKET ASSEM.
3.	6W-9711	[3]	ROD
4.	2R-0504	[3]	NUT
5.	5P-4116	[3]	WASHER
6.	1P-5121	[2]	SCREW
7.	5P-2228	[4]	BOLT
8.	8R-5819	[1]	SHIELD
9.	8R-5820	[1]	STRIP