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FOOT BRAKE CONTROL (1490667 N/S)-PART 2 OF 2 EFFECTIVE WITH SERIAL No. 2SR00420-2SR00518 PART OF 1097922-Page 519 980G


BRAKING SYSTEM
CONTROL GP

WHEEL LOADER 980G WHEEL LOADER 2SR
 980G WHEEL LOADER 2SR00001-00650 (MACHINE) POWERED BY 3406 ENGINE XEBP7387 980G 2SR   (1996)

BRAKING SYSTEM

CONTROL GP
FOOT BRAKE CONTROL
110-8029 FOOT BRAKE CONTROL
FOOT BRAKE CONTROL
149-0667 FOOT BRAKE CONTROL
FOOT BRAKE CONTROL
149-0667 FOOT BRAKE CONTROL
FOOT BRAKE CONTROL
167-0609 FOOT BRAKE CONTROL
BASE GROUP
170-8027 BASE GROUP
BASE GROUP
180-3996 BASE GROUP
 

#XEBP73870320
 

149-0667: FOOT BRAKE CONTROL

FOOT BRAKE CONTROL (1490667 N/S)-PART 2 OF 2
EFFECTIVE WITH SERIAL No. 2SR00420-2SR00518
PART OF 1097922-Page 519
j064680 XEBP7387
1490667 FOOT BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-5520 [1] SWITCH ASSEM.  
2. 4E-8958 [1] PIN  
3. 4E-9663 [2] ROLLER  
4. 4E-9664 [2] PIN  
5. 4E-9667 [1] ROLLER  
6. 4E-9668 [1] PIN  
7. 6V-8672 [2] SCREW (M2.5)  
8. 7L-8316 [1] SETSCREW (NO. 10)  
9. 8C-7531 [1] SETSCREW (M6)  
10. 8S-2225 [2] SEAL  
11. 4E-9665 [2] BEARING  
12. 8T-2899 [2] SCREW  
13. 009-3101 [9] RING  
14. 105-6118 [1] SWITCH ASSEM.  
15. 2D-6392 [1] SEAL (SMALL)  
16. 132-2169 [1] INSULATOR  
17. 113-7751 [1] SHAFT  
18. 125-3295 [2] SCREW  
19. 125-3190 [1] SWITCH ASSEM.  
20. 116-9895 [1] PIN  
21. 114-9490 [1] CAM  
22. 114-9491 [2] WASHER  
23. 114-9492 [1] PIN  
24. 114-9493 [1] HARNESS ASSEM.  
  006-2884 [4] TERMINAL  
  102-8804 [1] RECEPTACLE KIT  
  3E-3377 [1] WEDGE  
  8T-8729 [4] PIN  
25. 115-0602 [1] SPRING  
26. 115-0603 [1] KNOB  
27. 115-1045 [1] SETSCREW (1/4)  
28. 115-2247 [2] SPRING  
 

#XEBP73870321
 

167-0609: FOOT BRAKE CONTROL

FOOT BRAKE CONTROL (1670609 N/S)
EFFECTIVE WITH SERIAL No. 2SR00519-2SR00650
PART OF 1097922-Page 520, 521, 1345646-Page 535
1708027-Page 273 1803996-Page 274
j103265 XEBP7387
1670609 FOOT BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 114-0955 [1] SEAL  
2. 114-1798 [1] COVER  
3. 170-8027 Y [1] BASE GROUP-L.H.  
4. 180-3994 [1] SHAFT ASSEM.  
5. 180-3996 Y [1] BASE GROUP-R.H.  
6. 3J-7354 [2] SEAL  
7. 8T-0325 [7] BOLT (M5)  
8. 9S-8002 [2] PLUG  
9. 099-3649 [6] BOLT (M8)  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73870322
 

170-8027: BASE GROUP

1708027 BASE GROUP-LH
EFFECTIVE WITH SERIAL No. 2SR00519-2SR00650
PART OF 1670609-Page 272
j103598 XEBP7387
1708027 BASE GROUP Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4E-9664 [1] PIN  
2. 6V-8672 [2] SCREW  
3. 8T-2899 [2] SCREW  
4. 009-3101 [3] RING  
5. 105-6117 [1] SWITCH ASSEM.  
6. 105-6118 [1] SWITCH ASSEM.  
7. 113-7752 [1] PEDAL  
8. 114-9493 [1] HARNESS ASSEM.  
9. 115-2247 [1] SPRING  
10. 125-3295 [2] SCREW  
11. 132-2169 [1] INSULATOR  
12. 153-6273 [1] SETSCREW  
13. 161-0022 [1] SWITCH ASSEM.  
14. 163-3926 [1] ROLLER  
15. 170-8024 [1] BASE ASSEM.  
16. 8S-2225 [1] SEAL  
17. 163-3921 [1] BEARING  
18. 163-3922 [1] BEARING  
19. 163-3925 [1] BEARING  
20. 163-4065 [1] SEAL  
21. 5C-7261 [1] NUT (M8)  
22. 8T-7547 [1] BOLT (M8)  
 

#XEBP73870323
 

180-3996: BASE GROUP

1803996 BASE GROUP-RH
EFFECTIVE WITH SERIAL No. 2SR00519-2SR00650
PART OF 1670609-Page 272
j103599 XEBP7387
1803996 BASE GROUP Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4E-8958 [1] PIN  
2. 4E-9664 [1] PIN  
3. 009-3101 [4] RING  
4. 113-7752 [1] PEDAL  
5. 115-2247 [1] SPRING  
6. 163-3926 [1] ROLLER  
7. 180-3997 [1] BASE ASSEM.  
8. 8S-2225 [1] SEAL  
9. 163-3922 [2] BEARING  
10. 163-3925 [1] BEARING  
11. 180-3998 [2] STUD  
12. 5C-7261 [1] NUT (M8)  
13. 8T-7547 [1] BOLT (M8)  
 

#XEBP73870324
 

109-8193: BRAKE CONTROL

BRAKE CONTROL (1098193 N/S)
PART OF 1097922-Page 518, 519, 520, 521, 1345646-Page 535
j058773 XEBP7387
1098193 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9G-2673 [1] GROMMET  
2. 113-4659 [1] GROMMET  
3. 115-3030 [1] CABLE ASSEM.  
4. 122-1671 [1] KNOB  
5. 5C-2890 [1] NUT (M6)  
 

#XEBP73870325
 

110-8137: BRAKE CONTROL

BRAKE CONTROL (1108137 N/S)-PART 1 OF 4
EFFECTIVE WITH SERIAL No. 2SR00001-2SR00361
PART OF 1080110-Page 327, 328
j058823 XEBP7387
1108137 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [5] WASHER  
2. 1S-0994 [3] CLIP  
3. 8T-4137 [1] BOLT (M10)  
4. 8T-4136 [2] BOLT (M10)  
5. 128-2993 [1] VALVE GROUP  
  [1] SEAL KIT  
6. 8S-0948 [2] CLIP  
7. 128-4194 [1] HOSE ASSEM.  
  5P-0178 E HOSE 234CM  
  6V-9945 [2] COUPLING ASSEM. (STRAIGHT)  
  4S-5414 [2] SLEEVE  
8. 6M-5062 [1] SEAL  
9. 115-8453 [1] HOSE ASSEM.  
10. 8T-4133 [2] NUT  
11. 5K-9090 [1] SEAL  
12. 7M-8485 [1] SEAL  
13. 6V-9008 [1] ELBOW  
14. 3K-0360 [6] SEAL  
15. 6V-8398 [10] SEAL  
16. 6V-9002 [2] ELBOW  
17. 3J-1907 [2] SEAL  
18. 5P-8874 [1] ADAPTER  
19. 6V-9851 [2] ELBOW  
20. 105-7704 [1] TEE  
21. 6V-9837 [2] TEE  
22. 6V-8639 [2] CONNECTOR  
23. 4E-3449 [1] HOSE ASSEM.  
24. 6V-8397 [2] SEAL  
25. 6V-8634 [1] CONNECTOR  
26. 6V-8724 [1] ELBOW  
  E   ORDER BY THE CM
 

#XEBP73870326
 

110-8137: BRAKE CONTROL

BRAKE CONTROL (1108137 N/S)-PART 2 OF 4
EFFECTIVE WITH SERIAL No. 2SR00001-2SR00361
PART OF 1080110-Page 327, 328
j058824 XEBP7387
1108137 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [8] WASHER  
2. 8T-4137 [7] BOLT (M10)  
3. 9X-8250 [9] CLIP  
4. 115-8427 [1] HOSE ASSEM.  
  5P-0179 E HOSE 70CM  
  6V-9950 [1] COUPLING ASSEM. (45 degrees)  
  3S-8606 [2] SLEEVE  
  6V-9949 [1] COUPLING ASSEM. (STRAIGHT)  
5. 8T-4136 [1] BOLT (M10)  
6. 1S-0994 [3] CLIP  
7. 115-8428 [2] HOSE ASSEM.  
  6V-9951 [1] COUPLING ASSEM.  
  6V-9949 [1] COUPLING ASSEM. (STRAIGHT)  
  3S-8606 [2] SLEEVE  
  5P-0179 HOSE 223CM  
8. 108-2396 [2] HOSE ASSEM.  
  6V-9949 [2] COUPLING ASSEM. (STRAIGHT)  
  3S-8606 [2] SLEEVE  
  5P-0179 HOSE 13CM  
9. 6V-8398 [2] SEAL  
10. 6V-9837 [1] TEE  
11. 3D-2824 [1] SEAL  
12. 6V-8633 [1] CONNECTOR  
  E   ORDER BY THE CM
 

#XEBP73870327
 

110-8137: BRAKE CONTROL

BRAKE CONTROL (1108137 N/S)-PART 3 OF 4
EFFECTIVE WITH SERIAL No. 2SR00001-2SR00361
PART OF 1080110-Page 327, 328
1119040-Page 289
j058825 XEBP7387
1108137 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [7] WASHER  
2. 8T-4137 [5] BOLT (M10)  
3. 115-8444 [1] BRACKET  
4. 111-9040 Y [2] ACCUMULATOR GROUP  
5. 3B-4640 [1] COTTER  
6. 7I-4078 [1] LEVER ASSEM.  
7. 5P-4295 [1] CLIP  
8. 115-8440 [1] HOSE ASSEM.  
9. 6V-8635 [1] CONNECTOR  
10. 7M-8485 [1] SEAL  
11. 5K-9090 [1] SEAL  
12. 6V-8398 [19] SEAL  
13. 6V-9851 [5] ELBOW  
14. 6V-9837 [2] TEE  
15. 5G-9781 [1] HOSE ASSEM.  
16. 115-8426 [2] TUBE ASSEM.  
17. 1S-0994 [2] CLIP  
18. 8M-2770 [2] CLIP  
19. 8T-4133 [2] NUT  
20. 091-1745 [6] WASHER  
21. 9X-8257 [1] WASHER  
22. 5P-6724 [1] BEARING  
23. 8T-0741 [2] SEAL  
24. 3K-0360 [6] SEAL  
25. 6V-8639 [2] CONNECTOR  
26. 6V-3965 [2] NIPPLE ASSEM.  
27. 3J-1907 [2] SEAL  
28. 6V-0852 [2] CAP  
29. 126-8306 [2] TEE  
30. 6V-8625 [2] ELBOW  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73870328
 

110-8137: BRAKE CONTROL

BRAKE CONTROL (1108137 N/S)-PART 4 OF 4
EFFECTIVE WITH SERIAL No. 2SR00001-2SR00361
PART OF 1080110-Page 327, 328
1008941-Page 288
j058826 XEBP7387
1108137 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 115-8447 [1] MANIFOLD  
2. 9S-4185 [1] PLUG  
3. 3K-0360 [3] SEAL  
4. 6V-8398 [3] SEAL  
5. 3J-1907 [7] SEAL  
6. 8T-6876 [2] ELBOW  
7. 105-7704 [1] TEE  
8. 6V-0852 [1] CAP  
9. 6V-3965 [1] NIPPLE ASSEM.  
10. 115-8434 [1] BRACKET ASSEM.  
11. 8T-4121 [12] WASHER  
12. 8T-4195 [8] BOLT (M10)  
13. 101-3846 [1] ROD  
14. 7X-2618 [2] PIN  
15. 3B-4607 [2] COTTER  
16. 8T-4192 [6] BOLT (M12)  
17. 8T-4223 [6] WASHER  
18. 6V-8724 [3] ELBOW  
19. 6V-8397 [5] SEAL  
20. 8T-4224 [2] WASHER  
21. 8T-4189 [2] BOLT (M10)  
22. 100-8941 Y [1] VALVE GROUP  
23. 115-8433 [1] TUBE ASSEM.  
24. 115-8435 [1] TUBE ASSEM.  
25. 115-8432 [1] TUBE ASSEM.  
26. 115-8446 [1] PLATE ASSEM.  
  8T-3490 [10] NUT (M10) (WELD)  
27. 6V-8781 [1] TEE  
28. 105-4463 [1] VALVE GROUP  
  101-8087 [1] REPAIR KIT  
29. 8T-4137 [4] BOLT (M10)  
30. 115-8430 [1] TUBE ASSEM.  
31. 115-8455 [1] ANGLE  
32. 6V-8639 [1] CONNECTOR  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73870329
 

110-8137: BRAKE CONTROL

BRAKE CONTROL (1108137 N/S)-PART 1 OF 4
EFFECTIVE WITH SERIAL No. 2SR00362-2SR00456
PART OF 1080110-Page 327, 328
j062428 XEBP7387
1108137 BRAKE CONTROL Parts scheme
  For full view, you need register

Parts for your 980G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 C [7] WASHER  
2. 1S-0994 C [5] CLIP  
3. 8T-4137 C [2] BOLT (M10)  
4. 8T-4136 [2] BOLT (M10)  
5. 128-2993 [1] VALVE GROUP  
  [1] SEAL KIT  
6. 8S-0948 [2] CLIP  
7. 128-4194 [1] HOSE ASSEM.  
  5P-0178 E HOSE 234CM  
  6V-9945 [2] COUPLING ASSEM. (STRAIGHT)  
  4S-5414 [2] SLEEVE  
8. 6M-5062 [1] SEAL  
9. 138-7643 C [1] HOSE ASSEM.  
10. 8T-4133 C [3] NUT  
11. 5K-9090 [1] SEAL  
12. 7M-8485 [1] SEAL  
13. 6V-9008 [1] ELBOW  
14. 3K-0360 [6] SEAL  
15. 6V-8398 [10] SEAL  
16. 6V-9002 [2] ELBOW  
17. 3J-1907 [2] SEAL  
18. 5P-8874 [1] ADAPTER  
19. 6V-9851 [2] ELBOW  
20. 105-7704 [1] TEE  
21. 6V-9837 [2] TEE  
22. 6V-8639 [2] CONNECTOR  
23. 4E-3449 [1] HOSE ASSEM.  
24. 6V-8397 [2] SEAL  
25. 6V-8634 [1] CONNECTOR  
26. 6V-8724 [1] ELBOW  
  C   INDICATES CHANGE
  E   ORDER BY THE CM
 

Information:

Operation and Maintenance Manual
Parking Brake Control
980G Wheel Loader
Brake Accumulator - Check
980G Wheel Loader
Transmission Neutralizer Switch
980G Wheel Loader
Service Brake Control
980G Wheel Loader
Special Instruction
Installation Instructions for the Integrated Braking System Retrofit Kit{4800}
Installation Instructions for the Integrated Braking System Retrofit Kit{4800}
Procedure for Adjusting the Brake Light Switch on the Service Brake Foot Pedals With Two Stop Lamps in the Circuit{4269}
Procedure for Adjusting the Brake Light Switch on the Service Brake Foot Pedals With Two Stop Lamps in the Circuit{4269}
Technical Information Bulletin
Certain 824G Wheel Tractors, 825G Soil Compactors, 826G Landfill Compactors, And 980G Wheel Loaders Experience Brake Application Noise And Pedal Kickback
Certain 824G Wheel Tractors, 825G Soil Compactors, 826G Landfill Compactors, And 980G Wheel Loaders Experience Brake Application Noise And Pedal Kickback
Foot Brake Control Pedal Assembly
Foot Brake Control Pedal Assembly
Specifications
Brake Control Valve (Service)
980G Wheel Loader Braking System
Accumulator Charging Valve (Brake)
980G Wheel Loader Braking System
Parking Brake Control Cable
980G Wheel Loader Braking System
Brake Control Valve (Parking)
980G Wheel Loader Braking System
Limit Switch (Transmission Neutralizer)
980G Wheel Loader Braking System
Limit Switch (Stop Light)
980G Wheel Loader Braking System
Foot Brake Control
980G Wheel Loader Braking System
Brake Accumulator
980G Wheel Loader Braking System
Position Sensor (Left Brake Pedal)
980G Wheel Loader Braking System
Systems Operation
Switches
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System
Sensors
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System
Accumulator Charging Valve (Brake)
980G Wheel Loader Braking System
Brake Accumulator
980G Wheel Loader Braking System
Brake Control Valve (Service)
980G Wheel Loader Braking System
Brake Control Valve (Parking)
980G Wheel Loader Braking System
Limit Switch (Transmission Neutralizer)
980G Wheel Loader Braking System
Reuse And Salvage Guidelines
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Final Drive Steering System, Wheel Braking System, and Wheels & Tires Salvage and Reuse Manual Contents {4000, 4050, 4100, 4250, 4300}
Testing and Adjusting
Brake Control Valve (Service) Internal Leakage - Test
980G Wheel Loader Braking System
Brake Accumulator - Test and Charge
980G Wheel Loader Braking System
Accumulator Charging Valve (Brake) - Test and Adjust
980G Wheel Loader Braking System
Service Braking System Pressure - Test
980G Wheel Loader Braking System
Limit Switch (Transmission Neutralizer) - Adjust
980G Wheel Loader Braking System
Brake System Air - Purge
980G Wheel Loader Braking System
Foot Brake Control - Check and Adjust
980G Wheel Loader Braking System
Parking Brake Control Cable - Adjust
980G Wheel Loader Braking System
Parking Brake System Pressure - Test
980G Wheel Loader Braking System
Position Sensor (Left Brake Pedal) - Calibrate
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System
Limit Switch (Stop Light) - Adjust
980G Wheel Loader Braking System
Troubleshooting
MID 081 - CID 1327 - FMI 13
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System
MID 081 - CID 1327 - FMI 04
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System
Disassembly and Assembly
Brake Accumulator - Remove and Install
980G Wheel Loader Machine Systems
Accumulator Charging Valve (Brake) - Remove and Install
980G Wheel Loader Machine Systems
Brake Control Valve (Service) - Remove and Install
980G Wheel Loader Machine Systems
Brake Control Valve (Parking) - Remove and Install
980G Wheel Loader Machine Systems
Brake Accumulator - Assemble
980G Wheel Loader Machine Systems
Brake Accumulator - Disassemble
980G Wheel Loader Machine Systems
Service Magazine
Color Coded Dust Caps for S·O·S Ports Will Be Available {7770}
2003/12/01
Troubleshooting Procedure For Full Hydraulic Brake Charging System {4250, 4257, 4263, 4264, 4269}
2006/05/15
Bracket Assembly Is Available as Optional Service Replacement {4284}
2005/05/16
A New Accumulator Charging Valve (Brake) is Available for Parts Service that Improves Service Life. {4264}
2005/05/09
A New Brake Control Valve (Service) Improves Service Life {4265}
2005/12/12
Update to the Testing and Adjusting , "Limit Switch (Stop Light) - Adjust" {1432, 1435, 4269}
2009/03/02

Caterpillar Parts SIS Catalog 980G :

FOOT BRAKE CONTROL
149-0667 FOOT BRAKE CONTROL
FOOT BRAKE CONTROL
110-8029 FOOT BRAKE CONTROL
FOOT BRAKE CONTROL
110-8029 FOOT BRAKE CONTROL
BRAKE LINES
124-3758 BRAKE LINES
BRAKE GROUP
9C-5950 BRAKE GROUP
PARKING BRAKE
110-4774 PARKING BRAKE
PARKING BRAKE
110-4774 PARKING BRAKE
SERVICE BRAKE
108-0067 SERVICE BRAKE
FOOT BRAKE CONTROL
167-0609 FOOT BRAKE CONTROL
BASE GROUP
170-8027 BASE GROUP
BASE GROUP
180-3996 BASE GROUP
BRAKE CONTROL
109-8193 BRAKE CONTROL
BRAKE CONTROL
110-8137 BRAKE CONTROL
BRAKE CONTROL
110-8137 BRAKE CONTROL
BRAKE CONTROL
110-8137 BRAKE CONTROL
BRAKE CONTROL
110-8137 BRAKE CONTROL

Truck sale:

Caterpillar 980G
 
Caterpillar 980G
- Wheel Loaders
MACALLISTER MACHINERY CO., INC
 
78,208 
Caterpillar 980G, Wheel Loaders, Construction


 
69,976 
Caterpillar 980G, Wheel Loaders, Construction


Caterpillar 980G
 
Caterpillar 980G
- Wheel Loaders
ZIEGLER CAT
 
368,500 
Caterpillar 980G, Wheel Loaders, Construction


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