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ELECTRIC STARTING MOTOR (1068559 N/S)-DELCO REMY-PART 1 OF 2 EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00607, 5FS00001-5FS00399 PART OF 1068558-Page 107 D5M


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
ALTERNATOR GP-CHARGING

TRACK-TYPE TRACTOR D5M TRACK-TYPE TRACTOR 4JS
 D5M XL & D5M LGP TRACTORS / POWERSHIFT / 4JS00001-UP (MACHINE) POWERED BY 3116 ENGINE XEBP7394 D5M 4JS   (1996)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
ELECTRIC STARTING MOTOR
111-4275 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
111-4275 ELECTRIC STARTING MOTOR
106-8558 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR GROUP
207-1517 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR GROUP
207-1517 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR
106-8559 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
106-8559 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
106-8557 ELECTRIC STARTING MOTOR
 

#XEBP73940120
 

106-8559: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (1068559 N/S)-DELCO REMY-PART 1 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00607, 5FS00001-5FS00399
PART OF 1068558-Page 107
j054352 XEBP7394
1068559 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [4] NUT (1/2)  
2. 7X-0562 [4] WASHER  
3. 8T-0328 [2] WASHER  
4. 8F-1434 [1] LOCKWASHER  
5. 4B-2049 [2] NUT (NO. 10)  
6. 5S-7349 [4] BOLT (1/4)  
7. 8T-4205 [4] WASHER  
8. 102-9863 [1] TERMINAL ASSEM.  
9. 9X-4824 [1] COVER  
10. 3E-7853 [1] TERMINAL  
11. 9X-4271 [1] CONNECTOR  
12. 8T-8569 [1] INSULATOR  
13. 7T-3451 [1] INSULATOR  
14. 9X-4821 [1] PLATE ASSEM.  
15. 106-7149 [1] HOUSING ASSEM.  
16. 3E-7859 [1] SOLENOID ASSEM.  
17. 8T-9884 [1] INSULATOR KIT  
 

#XEBP73940121
 

106-8559: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (1068559 N/S)-DELCO REMY-PART 2 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00607, 5FS00001-5FS00399
PART OF 1068558-Page 107
j054574 XEBP7394
1068559 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9M-7609 [1] SPRING  
2. 4M-1828 [1] RETAINER  
3. 4M-1827 [1] RETAINER  
4. 4M-1831 [1] PLUG  
  7L-2894 [1] GASKET  
5. 7X-1952 [1] HOUSING ASSEM.  
6. 3E-7858 [1] HOUSING ASSEM.  
7. 036-9823 [5] BOLT (1/4)  
8. 3E-7857 [1] DRIVE ASSEM.  
9. 3F-0379 [8] SCREW (3/8)  
10. 7X-3373 [6] BOLT (5/16)  
11. 3E-7852 [1] COIL ASSEM.  
12. 7T-3454 [1] INSULATOR  
13. 3E-7855 [1] ARMATURE ASSEM.  
14. 7X-1950 [4] SHOE  
15. 036-9821 [1] WASHER  
16. 7T-3269 [1] BOOT  
17. 7T-3270 [1] WASHER  
18. 2H-3429 [1] RING  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE
  9X-4825 [1] KIT-BRUSH  
    INCLUDES O-RING, BRUSH SCREW ASSEM. & SPRING
  3E-7860 [1] KIT-BUSHING  
    INCLUDES BUSHING, PLUG, O-RING, SPACER, WICK SCREW ASSEM.
  3E-7861 [1] KIT-LEVER (INCLUDES LEVER ASSEM., SHAFT ASSEM. GASKET & NUT)  
 

#XEBP73940122
 

106-8557: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (1068557 N/S)-ROBERT BOSCH
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00607, 5FS00001-5FS00399
PART OF 1068558-Page 107
j054351 XEBP7394
1068557 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4244 [3] NUT (M12)  
2. 7X-0562 [3] WASHER  
3. 8T-4133 [1] NUT (M10)  
4. 9X-2036 [2] SCREW  
5. 8F-1434 [1] LOCKWASHER  
6. 8T-0328 [1] WASHER  
7. 8T-4121 [1] WASHER  
 

#XEBP73940123
 

108-0337: CHARGING ALTERNATOR

CHARGING ALTERNATOR (1080337 N/S)-24V, 70A
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00255, 5FS00001-5FS00205
PART OF 1144508-Page 15
1077977-Page 116, 117
j060126 XEBP7394
1080337 CHARGING ALTERNATOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-3822 [4] BOLT (M10)  
2. 8T-4121 [1] WASHER  
3. 107-7977 Y [1] ALTERNATOR GROUP  
4. 8T-4136 [1] BOLT (M10)  
5. 8C-4436 [1] BOLT (1/2)  
6. 8T-4223 [1] WASHER  
7. 115-4814 [1] BRACKET  
8. 7X-0338 [1] BOLT (1/2)  
9. 6V-8188 [1] NUT (1/2)  
10. 115-4810 [1] STRAP  
11. 115-4806 [1] BRACKET  
12. 113-7588 [1] GUARD  
13. 5P-1076 [1] WASHER  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73940124
 

108-0337: CHARGING ALTERNATOR

CHARGING ALTERNATOR (1080337 N/S)-24V, 70A
EFFECTIVE WITH SERIAL NO. 4JS00256-4JS00397, 5FS00206-5FS00399
PART OF 1144508-Page 15
1322156-Page 118, 119
j126585 XEBP7394
1080337 CHARGING ALTERNATOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-3822 [4] BOLT (M10X1.5)  
2. 8T-4121 [1] WASHER  
3. 132-2156 CY [1] ALTERNATOR GROUP  
4. 8T-4136 [1] BOLT (M10X1.5)  
5. 8C-4436 [1] BOLT (1/2-13)  
6. 8T-4223 [1] WASHER  
7. 115-4814 [1] BRACKET  
8. 7X-0338 C [1] BOLT (1/2-13)  
9. 6V-8188 [1] NUT (1/2-13)  
10. 115-4810 [1] STRAP  
11. 115-4806 [1] BRACKET  
12. 113-7588 [1] GUARD  
13. 5P-1076 [1] WASHER  
  C   INDICATES CHANGE
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73940125
 

108-0337: CHARGING ALTERNATOR

CHARGING ALTERNATOR (1080337 N/S)-24V, 70A
EFFECTIVE WITH SERIAL NO. 4JS00398-, 5FS00400-
PART OF 1144508-Page 15
1322156-Page 118, 119
j126586 XEBP7394
1080337 CHARGING ALTERNATOR Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-3822 [4] BOLT (M10X1.5)  
2. 8T-4121 C [2] WASHER  
3. 132-2156 Y [1] ALTERNATOR GROUP  
4. 8T-4185 C [1] BOLT (M10X1.5)  
5. 8C-4436 [1] BOLT (1/2-13)  
6. 8T-4223 [1] WASHER  
7. 115-4814 [1] BRACKET  
8. 7X-0338 [1] BOLT (1/2-13)  
9. 6V-8188 [1] NUT (1/2-13)  
10. 170-3310 C [1] STRAP  
11. 115-4806 [1] BRACKET  
12. 113-7588 [1] GUARD  
13. 5P-1076 [1] WASHER  
14. 8T-4133 C [1] NUT (M10X1.5)  
  C   INDICATES CHANGE
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP73940126
 

107-7977: CHARGING ALTERNATOR GROUP

1077977 CHARGING ALTERNATOR GROUP-DELCO REMY-24V, 70A-PART 1 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00255, 5FS00001-5FS00205
PART OF 1080337-Page 113
j128294 XEBP7394
1077977 CHARGING ALTERNATOR GROUP Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 132-1224 [1] FRAME ASSEM.  
2. 5P-6920 [1] BEARING  
3. 132-1223 [1] STATOR ASSEM.  
4. 3E-5455 [1] HOUSING  
5. 5P-7807 [1] BEARING  
6. 3E-5447 [1] PLATE  
7. 030-9612 [3] SCREW (No.10-24)  
8. 3E-5454 [1] FAN  
9. 2K-4821 [1] LOCKNUT (5/8-16)  
10. 7F-7621 [1] WASHER  
11. 132-1222 [1] ROTOR ASSEM.  
12. 3E-5450 [1] COVER  
13. 4M-5281 [1] BOLT (1/4-20)  
14. 1H-3244 [2] LOCKWASHER  
15. 8T-4205 [2] WASHER  
16. 9L-6770 [1] CAP  
17. 132-1229 [1] TERMINAL KIT (INCLUDES NUTS, LOCKWASHER, BUSHINGS, CONNECTOR AND RECTIFIER)  
18. 4B-2047 [1] NUT (No.10-24)  
19. 8T-0328 [1] WASHER  
20. 8F-1434 [1] LOCKWASHER  
21. 132-1230 [1] TERMINAL KIT (INCLUDES BUSHING, WASHER AND TERMINAL)  
22. 6V-8187 [1] NUT (1/4-28)  
23. 132-1228 [1] TERMINAL KIT (INCLUDES NUTS, TERMINAL, LOCKWASHER AND ADAPTER)  
 

#XEBP73940127
 

107-7977: CHARGING ALTERNATOR GROUP

1077977 CHARGING ALTERNATOR GROUP-DELCO REMY-24V, 70A-PART 2 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00001-4JS00255, 5FS00001-5FS00205
PART OF 1080337-Page 113
j128295 XEBP7394
1077977 CHARGING ALTERNATOR GROUP Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-5448 [1] CONNECTOR  
2. 3E-5446 [1] CONNECTOR  
3. 7N-9023 [3] SCREW ASSEM. (No.8-32)  
4. 132-1225 [1] RECTIFIER ASSEM.  
5. 3E-5457 [1] DIODE ASSEM.  
6. 4B-2043 [4] NUT (No.8-32)  
7. 9B-7233 [4] LOCKWASHER  
8. 3E-5458 [1] CAPACITOR ASSEM.  
9. 3E-5459 [2] BRUSH ASSEM.  
10. 3E-5460 [1] HOLDER ASSEM.  
11. 3N-3718 [2] SCREW ASSEM. (No. 8-32)  
12. 3T-6354 [1] REGULATOR ASSEM.  
 

#XEBP73940128
 

132-2156: CHARGING ALTERNATOR GROUP

1322156 CHARGING ALTERNATOR GROUP-DELCO REMY-24V, 70A-PART 1 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00256-, 5FS00206-
PART OF 1080337-Page 114, 115
j061305 XEBP7394
1322156 CHARGING ALTERNATOR GROUP Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 132-1224 [1] FRAME ASSEM.  
2. 5P-6920 [1] BEARING  
3. 132-1223 [1] STATOR ASSEM.  
4. 3E-5455 [1] HOUSING  
5. 5P-7807 [1] BEARING  
6. 3E-5447 [1] PLATE  
7. 030-9612 [3] SCREW (NO. 10)  
8. 3E-5454 [1] FAN  
9. 2K-4821 [1] LOCKNUT (5/8)  
10. 7F-7621 [1] WASHER  
11. 132-1222 [1] ROTOR ASSEM.  
12. 3E-5450 [1] COVER  
13. 8T-9367 [1] BOLT (1/4)  
14. 1H-3244 [2] LOCKWASHER (1/4)  
15. 8T-4205 [2] WASHER  
16. 9L-6770 [1] CAP  
17. 4B-2047 [1] NUT (NO. 10)  
18. 8T-0328 [1] WASHER  
19. 8F-1434 [1] LOCKWASHER  
20. 6V-8187 [1] NUT (1/4)  
21. 132-1229 [1] TERMINAL KIT  
    (INCLUDES NUTS, LOCKWASHER, WASHER, BUSHINGS, CONNECTOR AND RECTIFIER)
22. 132-1230 [1] TERMINAL KIT  
    (INCLUDES BUSHING, WASHER, NUT AND TERMINAL)
23. 132-1228 [1] TERMINAL KIT  
    (INCLUDES NUTS, TERMINAL, INSULATOR, LOCKWASHER AND ADAPTER)
24. 126-2368 [1] GUARD KIT  
    (INCLUDES GUARD, BOLT, SCREW AND LOCKWASHER
 

#XEBP73940129
 

132-2156: CHARGING ALTERNATOR GROUP

1322156 CHARGING ALTERNATOR GROUP-DELCO REMY-24V, 70A-PART 2 OF 2
EFFECTIVE WITH SERIAL NO. 4JS00256-, 5FS00206-
PART OF 1080337-Page 114, 115
j059643 XEBP7394
1322156 CHARGING ALTERNATOR GROUP Parts scheme
  For full view, you need register

Parts for your D5M TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-5448 [1] CONNECTOR  
2. 3E-5446 [1] CONNECTOR  
3. 7N-9023 [3] SCREW ASSEM. (NO. 8)  
4. 132-1225 [1] RECTIFIER ASSEM.  
5. 3E-5457 [1] DIODE ASSEM.  
6. 4B-2043 [4] NUT (8-32)  
7. 9B-7233 [4] LOCKWASHER  
8. 3E-5458 [1] CAPACITOR ASSEM.  
9. 3E-5459 [2] BRUSH ASSEM.  
10. 3E-5460 [1] HOLDER ASSEM.  
11. 3N-3718 [2] SCREW ASSEM. (NO. 8)  
12. 3T-6354 [1] REGULATOR ASSEM.  
 

Information:

Truck Engine News
Cold Weather Operation Reminder {1000, 1250, 1350, 1355, 1450, 1453, 1456}
2007/07/01
Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog D5M :

ELECTRIC STARTING MOTOR GROUP
207-1517 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR GROUP
207-1517 ELECTRIC STARTING MOTOR GROUP
106-8558 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR
111-4275 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
111-4275 ELECTRIC STARTING MOTOR
SHUT-OFF SOLENOID
7C-4028 SHUT-OFF SOLENOID
AIR FUEL RATIO CONTROL LINES
4Y-9454 AIR FUEL RATIO CONTROL LINES
FUEL INJECTOR GROUP
127-8216 FUEL INJECTOR GROUP
ELECTRIC STARTING MOTOR
106-8559 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
106-8557 ELECTRIC STARTING MOTOR
CHARGING ALTERNATOR
108-0337 CHARGING ALTERNATOR
CHARGING ALTERNATOR
108-0337 CHARGING ALTERNATOR
CHARGING ALTERNATOR
108-0337 CHARGING ALTERNATOR
CHARGING ALTERNATOR GROUP
107-7977 CHARGING ALTERNATOR GROUP
CHARGING ALTERNATOR GROUP
107-7977 CHARGING ALTERNATOR GROUP
CHARGING ALTERNATOR GROUP
132-2156 CHARGING ALTERNATOR GROUP

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