ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPBATTERY GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#XEBP74390130
106-8552: ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR (1068552 N/S)-ROBERT BOSCH
PART OF 6V5227-Page 111
PART OF 6V5227-Page 111
#XEBP74390131
6V-5538: ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR (6V5538 N/S)-NIPPONDENSO
PART OF 6V5227-Page 111
PART OF 6V5227-Page 111
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6V-8188 | [3] | NUT (1/2) | |
| 2. | 7X-0562 | [3] | WASHER | |
| 3. | 4B-2049 | [1] | NUT (NO. 10) | |
| 4. | 8F-1434 | [1] | LOCKWASHER | |
| 5. | 8T-0328 | [1] | WASHER | |
| 6. | 8T-4133 | [1] | NUT | |
| 7. | 8T-4121 | [1] | WASHER | |
| 8. | 3E-0142 | [1] | HOUSING ASSEM. | |
| 9. | 3E-0141 | [1] | STOP | |
| 10. | 4N-7521 | [1] | RING | |
| 11. | 3E-0143 | [1] | DRIVE ASSEM. | |
| 12. | 3E-0144 | [1] | HOUSING ASSEM. | |
| 13. | 3E-0140 | [1] | LEVER ASSEM. | |
| 14. | 3E-0138 | [1] | ARMATURE ASSEM. | |
| 15. | 3E-0137 | [1] | HOLDER ASSEM. | |
| 16. | 3E-0135 | [1] | SOLENOID ASSEM. | |
| 17. | 3E-0125 | [1] | COVER ASSEM. | |
| 18. | 3E-0139 | [1] | HOUSING ASSEM. | |
| 19. | 3E-0136 | [1] | HOUSING ASSEM. | |
| 20. | 3E-0133 | [1] | WIRE ASSEM. | |
| 21. | 3E-0134 | [1] | COVER | |
| 22. | 3E-0132 | [1] | CONNECTOR | |
| THE FOLLOWING REPAIR KITS ARE AVAILABLE: | ||||
| 3E-0127 | [1] | KIT-BEARING | ||
| 3E-0128 | [1] | BRUSH KIT | ||
| 3E-0129 | [1] | HARDWARE KIT | ||
| 3E-0130 | [1] | KIT-STARTER SEAL | ||
| 3E-0131 | [1] | WASHER KIT | ||
| 3E-0145 | [1] | KIT STARTER PIN | ||
#XEBP74390132
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 1 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4P-8134 | [2] | CLIP | |
| 2. | 8T-5391 | [1] | BOLT (5/16) | |
| 3. | 8T-4224 | [1] | WASHER | |
| 4. | 118-7226 | [1] | SENSOR GROUP (XMSN. TEMP.) | |
| 102-8803 | [1] | RECEPTACLE KIT | ||
| 8T-8729 | [3] | PIN | ||
| 3E-3371 | [1] | WEDGE | ||
| 5. | 3J-1907 | [1] | SEAL | |
| 6. | 7K-1181 | [12] | STRAP | |
| 7. | 4P-7581 | [2] | CLIP | |
| 8. | 3E-7842 | [1] | RESISTOR ASSEM. | |
| 102-8802 | [1] | RECEPTACLE KIT | ||
| 8T-8729 | [2] | PIN | ||
| 3E-3365 | [1] | WEDGE | ||
| 9. | 5P-6944 | [1] | ADAPTER | |
| 10. | 3K-0360 | [1] | SEAL | |
| 11. | 8T-4896 | [1] | WASHER | |
| 12. | 5M-3062 | [2] | BOLT (3/8) | |
| 13. | 5K-0906 | [1] | BOLT (5/16) | |
| 14. | 5P-4116 | [1] | WASHER | |
| 15. | 7P-6682 | [1] | CABLE ASSEM. | |
| 1S-7251 | [2] | TERMINAL | ||
| 16. | 5P-1075 | [1] | WASHER |
#XEBP74390133
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 2 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7K-1181 | [5] | STRAP | |
| 2. | 3V-0778 | [2] | BRACKET | |
| 3. | 8P-6264 | [1] | CABLE ASSEM. | |
| 4. | 3S-6049 | [1] | TERMINAL ASSEM. (+) | |
| 1M-6119 | [1] | BOLT (5/16) | ||
| 1M-6120 | [1] | NUT (5/16) | ||
| 5. | 8N-1725 | [1] | COVER (RED) | |
| 6. | 1S-7251 | [1] | TERMINAL | |
| 7. | 8N-0869 | [1] | COVER (RED) | |
| 8. | 4E-2655 | [1] | CABLE ASSEM. | |
| 9. | 7N-5274 | [1] | COVER (BLACK) | |
| 10. | 3S-6050 | [1] | TERMINAL ASSEM. (-) | |
| 1M-6119 | [1] | BOLT (5/16) | ||
| 1M-6120 | [1] | NUT (5/16) | ||
| 11. | 1S-7252 | [1] | TERMINAL | |
| 12. | 037-5197 | [1] | BOOT | |
| 13. | 3T-5760 | [2] | BATTERY (100AH) | |
| 14. | 111-7978 | [1] | HOLDDOWN ASSEM. | |
| 15. | 3K-6060 | [2] | LOCKNUT (3/8) | |
| 16. | 5P-1075 | [2] | WASHER | |
| 17. | 128-0314 | [1] | CABLE ASSEM. | |
| 18. | 8T-9756 | [1] | TERMINAL ASSEM. (+) | |
| 19. | 9G-0002 | [1] | COVER (RED) | |
| 20. | 8C-5918 | [1] | TERMINAL ASSEM. (-) | |
| 21. | 9G-0005 | [1] | COVER (BLACK) | |
| 22. | 4P-8134 | [1] | CLIP | |
| 23. | 037-5197 | [1] | BOOT | |
| 24. | 8T-4896 | [2] | WASHER | |
| 25. | 8T-9371 | [2] | BOLT (3/8) |
#XEBP74390134
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 3 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
7N0718-Page 149 9X7781-Page 151
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
7N0718-Page 149 9X7781-Page 151
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9D-3437 | [1] | CABLE ASSEM. | |
| 1S-7252 | [2] | TERMINAL | ||
| 2. | 5P-1075 | [5] | WASHER | |
| 3. | 5P-8167 | [1] | BOLT (3/8) | |
| 4. | 7N-0718 Y | [1] | SWITCH ASSEM. | |
| 5. | 4P-7581 | [2] | CLIP | |
| 6. | 8T-9371 | [2] | BOLT (3/8) | |
| 7. | 7K-1181 | [4] | STRAP | |
| 8. | 4P-7428 | [1] | CLIP | |
| 9. | 3K-6060 | [4] | LOCKNUT (3/8) | |
| 10. | 4W-9972 | [1] | SENDER (HYD. OIL TEMP.) | |
| 4B-2049 | [1] | NUT (NO. 10) | ||
| 8F-1434 | [1] | LOCKWASHER | ||
| 8T-0328 | [1] | WASHER | ||
| 11. | 124-7657 | [1] | HARNESS ASSEM. | |
| 5P-1475 | [2] | TERMINAL | ||
| 102-8803 | [1] | RECEPTACLE KIT | ||
| 3E-3371 | [1] | WEDGE | ||
| 8T-8729 | [3] | PIN | ||
| 5P-1476 | [1] | TERMINAL | ||
| 12. | 9X-7781 Y | [1] | SWITCH GROUP | |
| 13. | 3J-1907 | [1] | SEAL | |
| 14. | 111-7277 | [1] | PLATE ASSEM. | |
| Y | SEE SEPARATE ILLUSTRATION | |||
#XEBP74390135
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 4 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1387916-Page 157~165 3E6328-Page 152
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1387916-Page 157~165 3E6328-Page 152
#XEBP74390136
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 5 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1105083-Page 148
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1105083-Page 148
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3T-2357 | [1] | SWITCH ASSEM. (HORN) | |
| 9X-0199 | [1] | BOOT | ||
| 6V-8363 | [2] | SCREW (10-32) | ||
| 8F-1434 | [2] | LOCKWASHER | ||
| 7T-9515 | [1] | KNOB | ||
| 5L-7200 | [1] | SCREW | ||
| 3B-4501 | [1] | LOCKWASHER | ||
| 6V-8370 | [1] | NUT (3/4) | ||
| 2H-3922 | [1] | LOCKWASHER (3/4) | ||
| 2. | 7K-1181 | [27] | STRAP | |
| 3. | 5S-7379 | [1] | BOLT (3/8) | |
| 4. | 8T-4896 | [5] | WASHER | |
| 5. | 5S-7349 | [2] | BOLT (1/4) | |
| 6. | 8T-4205 | [2] | WASHER | |
| 7. | 117-7122 | [1] | PLATE ASSEM. | |
| 9F-6445 | [2] | NUT (1/4) (WELD) | ||
| 8. | 2N-3476 | [4] | SCREW | |
| 9. | 7D-6922 | [4] | NUT (6-32) | |
| 10. | 4P-8134 | [1] | CLIP | |
| 11. | 8T-9379 | [4] | BOLT (3/8) | |
| 12. | 110-5083 Y | [1] | PANEL GROUP | |
| 13. | 125-0474 | [1] | FILM | |
| 14. | 122-2738 | [1] | RETAINER | |
| 15. | 7G-3228 | [1] | GROMMET | |
| 16. | 5P-8167 | [2] | BOLT (3/8) | |
| 17. | 5P-1075 | [2] | WASHER | |
| Y | SEE SEPARATE ILLUSTRATION | |||
#XEBP74390137
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 6 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096376-Page 155, 156
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096376-Page 155, 156
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [4] | STRAP | |
| 2. | 4D-7794 | [1] | CLIP | |
| 3. | 4P-8134 | [2] | CLIP | |
| 4. | 7K-1181 | [8] | STRAP | |
| 5. | 4P-7428 | [1] | CLIP | |
| 6. | 5P-2228 | [1] | BOLT (1/2) | |
| 7. | 8T-4223 | [1] | WASHER | |
| 8. | 4P-7581 | [5] | CLIP | |
| 9. | 8T-4896 | [2] | WASHER | |
| 10. | 3E-6425 | [1] | SWITCH ASSEM. (COOLANT TEMP.) | |
| 102-8802 | [1] | RECEPTACLE KIT | ||
| 8T-8729 | [2] | PIN | ||
| 11. | 5K-0906 | [1] | BOLT (5/16) | |
| 12. | 5P-4116 | [2] | WASHER | |
| 13. | 7N-8532 | [1] | SENDER (COOLANT TEMP.) | |
| 14. | 109-6376 Y | [1] | HARNESS ASSEM. | |
| 15. | 6V-0852 | [1] | CAP | |
| 16. | 6V-3966 | [1] | NIPPLE ASSEM. | |
| 17. | 2D-7325 | [1] | TEE | |
| 18. | 3E-2026 | [1] | SWITCH ASSEM. (ENGINE OIL PRESS.) | |
| 102-8802 | [1] | RECEPTACLE KIT | ||
| 8T-8729 | [2] | PIN | ||
| 3E-3365 | [1] | WEDGE | ||
| 19. | 7X-0277 | [1] | BOLT (5/16) | |
| 20. | 4K-1188 | [1] | TUBE | |
| Y | SEE SEPARATE ILLUSTRATION | |||
#XEBP74390138
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 7 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096379-Page 153
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096379-Page 153
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4W-9972 | [1] | SENDER (POWER TRAIN TEMP.) | |
| 4B-2049 | [1] | NUT (NO. 10) | ||
| 8F-1434 | [1] | LOCKWASHER | ||
| 8T-0328 | [1] | WASHER | ||
| 2. | 3J-1907 | [1] | SEAL | |
| 3. | 7K-1181 | [7] | STRAP | |
| 4. | 4P-8134 | [1] | CLIP | |
| 5. | 4P-7582 | [1] | CLIP | |
| 6. | 7X-0515 | [1] | WASHER | |
| 7. | 3S-2093 | [2] | STRAP | |
| 8. | 6V-2455 | [1] | SENSOR ASSEM. (ENGINE SPEED) | |
| 102-8802 | [1] | RECEPTACLE KIT | ||
| 8T-8729 | [2] | PIN | ||
| 3E-3365 | [1] | WEDGE | ||
| 9. | 109-6379 Y | [1] | HARNESS ASSEM. | |
| 10. | 4P-7581 | [2] | CLIP | |
| 11. | 8T-4896 | [1] | WASHER | |
| 12. | 3E-8848 | [1] | SENSOR (XMSN. INPUT) | |
| 102-8802 | [1] | RECEPTACLE KIT | ||
| 3E-3365 | [1] | WEDGE | ||
| 8T-8729 | [2] | PIN | ||
| 13. | 102-8811 | [1] | PLUG KIT | |
| 102-8816 | [1] | SEAL | ||
| 3E-3386 | [1] | WEDGE | ||
| 8T-8730 | [5] | SOCKET | ||
| 8T-8737 | [3] | PLUG | ||
| 14. | 7X-0342 | [1] | BOLT (5/8) | |
| Y | SEE SEPARATE ILLUSTRATION | |||
#XEBP74390139
108-1330: BATTERY AND WIRING
BATTERY AND WIRING (1081330 N/S)-PART 8 OF 8
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096374-Page 152 1137133-Page 154
EFFECTIVE WITH SERIAL NO. 5PR00001-5PR00435, 5RR00001-5RR00470
PART OF 1266748-Page 274, 275, 276, 1266750-Page 277, 278, 279
1096374-Page 152 1137133-Page 154
Parts for your D6R TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7K-1181 | [20] | STRAP | |
| 2. | 4P-7581 | [2] | CLIP | |
| 3. | 109-6374 Y | [1] | HARNESS ASSEM. | |
| 4. | 113-7133 Y | [1] | HARNESS ASSEM. | |
| 5. | 6K-8180 | [1] | GROMMET | |
| 6Y-9710 | [1] | GUARD ASSEM. | ||
| 6. | 5P-1075 | [5] | WASHER | |
| 7. | 8T-9056 | [5] | BOLT (3/8) | |
| 8. | 7T-0970 | [1] | HORN ASSEM. (HIGH TONE) | |
| 8C-7581 | [2] | SCREW (M4) | ||
| 9B-7233 | [2] | LOCKWASHER (NO. 8) | ||
| 9. | 7T-0969 | [1] | HORN ASSEM. (LOW TORN) | |
| 8C-7581 | [2] | SCREW (M4) | ||
| 9B-7233 | [2] | LOCKWASHER (NO. 8) | ||
| 10. | 3W-4713 | [1] | PLATE | |
| 11. | 4L-6454 | [2] | BOLT (3/8) | |
| 12. | 8T-4896 | [2] | WASHER | |
| Y | SEE SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
General Service Information
Engine News
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
37-MT, 41-MT, and 42-MT Series Starting Motors
Disassembly and Assembly
Service Magazine
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
1987/03/16
New PRELUB Systems Available For Medium To Large Caterpillar Construction Equipment {1319}
1992/04/06
1992/04/06


