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ELECTRIC STARTING MOTOR (1068552 N/S) -ROBERT BOSCH PART OF 6V5227-Page 98 972G WHEEL LOADER


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
BATTERY GP
WIRING GP

WHEEL LOADER 972G WHEEL LOADER 9GW
 972G WHEEL LOADER 9GW00001-00292 (MACHINE) POWERED BY 3306 ENGINE XEBP7441 972G 9GW   (1998)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
ELECTRIC STARTING MOTOR
4P-0915 ELECTRIC STARTING MOTOR
6V-5227 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR
106-8552 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
6V-5537 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
6V-5537 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
6V-5538 ELECTRIC STARTING MOTOR
 

#XEBP74410110
 

106-8552: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (1068552 N/S) -ROBERT BOSCH
PART OF 6V5227-Page 98
j055108 XEBP7441
1068552 ELECTRIC STARTING MOTOR Parts scheme
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Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0562 [5] WASHER  
2. 8T-4244 [5] NUT (M12)  
3. 5C-2874 [2] NUT (M5)  
4. 8F-1434 [2] LOCKWASHER  
5. 8T-0328 [2] WASHER  
 

#XEBP74410111
 

6V-5537: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (6V5537 N/S) -DELCO REMY-PART 1 OF 2
PART OF 6V5227-Page 98
j055115 XEBP7441
6V5537 ELECTRIC STARTING MOTOR Parts scheme
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Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5S-7349 [4] BOLT (1/4)  
2. 7T-3270 [1] WASHER  
3. 2H-3429 [1] RING  
4. 4B-2049 [2] NUT (NO. 10)  
5. 8F-1434 [2] LOCKWASHER  
6. 7T-3271 [1] CONNECTOR  
7. 8T-4205 [4] WASHER  
8. 036-9823 [5] BOLT (1/4)  
9. 7T-3277 [1] COIL ASSEM.  
10. 3F-0379 [8] SCREW (3/8)  
11. 7T-3276 [1] ARMATURE ASSEM.  
12. 8H-1141 [4] SHOE  
13. 7T-3454 [1] INSULATOR  
14. 7T-3279 [1] HOUSING ASSEM.  
15. 7T-3278 [1] HOLDER ASSEM.  
16. 3T-3422 [1] WIRE ASSEM.  
17. 8T-8566 [1] TERMINAL ASSEM.  
18. 7T-3269 [1] BOOT  
19. 6V-8188 [4] NUT (1/2)  
20. 7X-0562 [4] WASHER  
21. 8T-0328 [2] WASHER  
22. 7T-3451 [1] INSULATOR  
23. 8T-8569 [1] INSULATOR  
24. 9X-9511 [1] SOLENOID ASSEM.  
25. 036-9821 [1] WASHER  
 

#XEBP74410112
 

6V-5537: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (6V5537 N/S) -DELCO REMY-PART 2 OF 2
PART OF 6V5227-Page 98
j055116 XEBP7441
6V5537 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9M-7609 [1] SPRING  
2. 4M-1828 [1] RETAINER  
3. 4M-1827 [1] RETAINER  
4. 4M-1831 [1] PLUG  
5. 3E-7775 [1] HOUSING ASSEM.  
6. 7T-3974 [1] HOUSING ASSEM.  
7. 7X-3373 [6] BOLT (5/16)  
8. 6N-3827 [1] DRIVE ASSEM.  
9. 3T-3434 [6] PLUG  
10. 7L-2894 [1] GASKET  
11. 4B-2049 [1] NUT (NO. 10)  
12. 9X-4824 [1] COVER  
13. 8T-0328 [1] WASHER  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  8C-3655 [1] BRUSH KIT  
    (INCLUDES BRUSH, SPRING, SCREW, SEAL AND SCREW ASSEM.)
  7T-3267 [1] BUSHING KIT  
    (INCLUDES SEAL, GASKET, BUSHING, SCREW ASSEM, SPACER, RETAINER, WASHER, NUT, PLUG AND CUP)
  7T-3268 [1] LEVER KIT  
    (INCLUDES LEVER ASSEM, SEAL, NUT GASKET AND RETAINER)
  8T-9884 [1] INSULATOR KIT  
    (INCLUDES INSULATOR, AND BUSHING)
 

#XEBP74410113
 

6V-5538: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (6V5538 N/S) -NIPPONDENSO
PART OF 6V5227-Page 98
j055109 XEBP7441
6V5538 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-8188 [3] NUT (1/2)  
2. 7X-0562 [3] WASHER  
3. 4B-2049 [1] NUT (NO. 10)  
4. 8F-1434 [1] LOCKWASHER  
5. 8T-0328 [1] WASHER  
6. 8T-4133 [1] NUT  
7. 8T-4121 [1] WASHER  
8. 3E-0142 [1] HOUSING ASSEM.  
9. 3E-0141 [1] STOP  
10. 4N-7521 [1] RING  
11. 3E-0143 [1] DRIVE ASSEM.  
12. 3E-0144 [1] HOUSING ASSEM.  
13. 3E-0140 [1] LEVER ASSEM.  
14. 3E-0138 [1] ARMATURE ASSEM.  
15. 3E-0137 [1] HOLDER ASSEM.  
16. 3E-0135 [1] SOLENOID ASSEM.  
17. 3E-0125 [1] COVER ASSEM.  
18. 3E-0139 [1] HOUSING ASSEM.  
19. 3E-0136 [1] HOUSING ASSEM.  
20. 3E-0133 [1] WIRE ASSEM.  
21. 3E-0134 [1] COVER  
22. 3E-0132 [1] CONNECTOR  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  3E-0127 [1] KIT-BEARING  
  3E-0128 [1] BRUSH KIT  
  3E-0129 [1] HARDWARE KIT  
  3E-0130 [1] KIT-STARTER SEAL  
  3E-0131 [1] WASHER KIT  
  3E-0145 [1] KIT STARTER PIN  
 

#XEBP74410114
 

119-4405: BATTERY AND WIRING

BATTERY AND WIRING (1194405 N/S) -PART 1 OF 3
PART OF 1487177-Page 94
j105388 XEBP7441
1194405 BATTERY AND WIRING Parts scheme
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Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [4] WASHER  
2. 8T-4133 [4] NUT (M10)  
3. 3S-2093 [2] STRAP  
4. 107-2111 [1] CABLE ASSEM.  
  1S-7251 [1] TERMINAL  
  1S-7252 [1] TERMINAL  
5. 1P-1010 [1] CABLE ASSEM.  
  1S-7251 [2] TERMINAL  
6. 174-5907 [6] CLIP  
7. 8T-4223 [1] WASHER  
8. 8T-4244 [1] NUT (M12)  
9. 162-9728 [1] BRACKET ASSEM.  
  8T-3490 [1] NUT (M10) (WELD)  
10. 111-7758 [1] ROD (M10)  
 

#XEBP74410115
 

119-4405: BATTERY AND WIRING

BATTERY AND WIRING (1194405 N/S) -PART 2 OF 3
PART OF 1487177-Page 94
7N0718-Page 136
j105389 XEBP7441
1194405 BATTERY AND WIRING Parts scheme
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Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6W-6005 [1] HOLD DOWN  
2. 9X-3404 [2] BATTERY (12V, 600A)  
3. 8V-0615 [1] CABLE ASSEM.  
4. 3S-6049 [1] TERMINAL ASSEM. (+)  
5. 1M-6120 [1] NUT (5/16)  
6. 1M-6119 [1] BOLT (5/16)  
7. 8N-1725 [1] COVER (RED)  
8. 1S-7251 [1] TERMINAL  
9. 8N-0869 [1] COVER (RED)  
10. 3E-8320 [1] PLATE  
11. 7N-0718 Y [1] DISCONNECT SWITCH ASSEM.  
12. 8T-4223 [1] WASHER  
13. 8T-4244 [1] NUT (M12)  
14. 145-3949 [4] GROMMET  
15. 8W-0323 [1] CABLE ASSEM.  
16. 7N-5274 [1] COVER (BLACK)  
17. 3S-6050 [1] TERMINAL ASSEM. (-)  
18. 1M-6119 [1] BOLT (5/16)  
19. 1M-6120 [1] NUT (5/16)  
20. 1S-7252 [1] TERMINAL  
21. 9G-8909 [1] COVER (BLACK)  
22. 8T-4226 [1] WASHER  
23. 6V-7744 [1] LOCKNUT (M10)  
24. 116-0080 [1] CABLE ASSEM.  
25. 8N-1725 [1] COVER (RED)  
26. 3S-6049 [1] TERMINAL ASSEM. (+)  
27. 3S-6050 [1] TERMINAL ASSEM. (-)  
28. 7N-5274 [1] COVER (BLACK)  
29. 3S-2093 [4] STRAP  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP74410116
 

119-4405: BATTERY AND WIRING

BATTERY AND WIRING (1194405 N/S) -PART 3 OF 3
PART OF 1487177-Page 94
j105390 XEBP7441
1194405 BATTERY AND WIRING Parts scheme
  For full view, you need register

Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [5] WASHER  
2. 8T-4133 [1] NUT (M10)  
3. 174-5907 [7] CLIP  
4. 8T-4136 [3] BOLT (M10)  
5. 8T-4137 [1] BOLT (M10)  
 

#XEBP74410117
 

158-6500: AXLE MONITORING WIRING

AXLE MONITORING WIRING (1586500 N/S) -PART 1 OF 2
PART OF 1487177-Page 94
j105397 XEBP7441
1586500 AXLE MONITORING WIRING Parts scheme
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Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] HARNESS ASSEM.  
  102-8807 [2] PLUG KIT  
  3E-3362 [2] WEDGE  
  186-3736 [4] SOCKET  
  5P-3619 E HOSE 57CM  
2. 5P-9085 [2] CLIP  
3. 8T-4121 [4] WASHER  
4. 8T-4137 [2] BOLT (M10)  
5. 167-4325 [1] BRACKET ASSEM.  
  8T-3490 [2] NUT (M10) (WELD)  
6. 8T-4223 [2] WASHER  
7. 8T-9383 [2] BOLT (1/2)  
8. [1] HARNESS ASSEM.  
  102-8807 [2] PLUG KIT  
  3E-3362 [2] WEDGE  
  186-3736 [4] SOCKET  
9. 8M-2770 [2] CLIP  
10. 8T-4133 [2] NUT (M10)  
11. 4V-1939 [2] CLAMP  
12. 5V-6439 [1] PLATE  
13. 9X-8256 [2] WASHER  
14. 7X-2534 [2] BOLT (M6)  
  E   ORDER BY THE CM
 

#XEBP74410118
 

158-6500: AXLE MONITORING WIRING

AXLE MONITORING WIRING (1586500 N/S) -PART 2 OF 2
PART OF 1487177-Page 94
j105398 XEBP7441
1586500 AXLE MONITORING WIRING Parts scheme
  For full view, you need register

Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 167-1312 [1] BRACKET ASSEM.  
  6V-9632 [2] NUT (M6) (WELD)  
2. 3S-2093 [2] STRAP  
3. 7X-2554 [4] BOLT (M16)  
4. 9X-8257 [4] WASHER  
5. 169-7389 [4] SPACER  
6. 3K-0360 [2] SEAL  
7. 155-8999 [2] SWITCH ASSEM.  
  102-8802 [1] RECEPTACLE KIT  
  3E-3365 [1] WEDGE  
  186-3735 [2] PIN  
8. 8T-4121 [6] WASHER  
9. 8T-4137 [5] BOLT (M10)  
10. 116-0118 [2] CLIP  
11. 168-6467 [2] GUARD  
12. 8M-2770 [1] CLIP  
13. 4P-7581 [1] CLIP  
14. 125-8534 [1] PLATE ASEEM.  
  8T-3490 [1] NUT (M10) (WELD)  
15. 8T-4136 [1] BOLT (M10)  
16. 9M-8406 [1] CLIP  
 

#XEBP74410119
 

122-7195: VEHICLE WIRING

VEHICLE WIRING (1227195 N/S) -PART 1 OF 4
EFFECTIVE WITH SERIAL NO. 9GW00001-9GW00267
PART OF 1487177-Page 94
1356842-Page 120, 121 1494060-Page 148~150
j100517 XEBP7441
1227195 VEHICLE WIRING Parts scheme
  For full view, you need register

Parts for your 972G WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 116-0118 [1] CLIP  
2. 8B-6561 [1] SPACER  
3. 8T-4121 [11] WASHER  
4. 8T-4178 [1] BOLT (M10)  
5. 8T-4196 [4] BOLT (M10)  
6. 135-6842 Y [1] RELAY PANEL WIRING  
7. 4S-1962 [1] CLIP  
8. 139-2397 [1] BRACKET ASSEM.  
  8T-3490 [1] NUT (M10) (WELD)  
9. 149-7738 [1] CLIP  
10. 149-4060 Y [1] MAIN HARNESS ASSEM.  
11. 7K-1181 [2] STRAP  
12. 8T-4137 [4] BOLT (M10)  
13. 8T-4223 [1] WASHER  
14. 8T-4244 [1] NUT (M12)  
15. 6V-1889 [1] CLIP  
16. 1S-0994 [2] CLIP  
17. 3S-2093 [4] STRAP  
18. 2M-3433 [1] GROMMET  
19. 162-9725 [1] BRACKET ASSEM.  
  8T-3612 [2] NUT (M8) (WELD)  
20. 8T-4136 [2] BOLT (M10)  
21. 9X-8256 [3] WASHER  
22. 8T-4970 [3] BOLT (M6)  
23. 149-2612 [1] RELAY ASSEM.  
24. 8T-4224 [1] WASHER  
25. 8T-4908 [1] BOLT (M8)  
  Y   SEE SEPARATE ILLUSTRATION
 

Information:

Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog 972G :

6V-5227 ELECTRIC STARTING MOTOR GROUP
ELECTRIC STARTING MOTOR
4P-0915 ELECTRIC STARTING MOTOR
CHARGING ALTERNATOR GROUP
107-7977 CHARGING ALTERNATOR GROUP
CHARGING ALTERNATOR GROUP
107-7977 CHARGING ALTERNATOR GROUP
CHARGING ALTERNATOR
160-8588 CHARGING ALTERNATOR
148-7177 ELECTRICAL ARRANGEMENT
GOVERNOR PEDAL
111-0844 GOVERNOR PEDAL
GOVERNOR CONTROL MOUNTING
172-6944 GOVERNOR CONTROL MOUNTING
ELECTRIC STARTING MOTOR
6V-5537 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
6V-5537 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
6V-5538 ELECTRIC STARTING MOTOR
BATTERY AND WIRING
119-4405 BATTERY AND WIRING
BATTERY AND WIRING
119-4405 BATTERY AND WIRING
BATTERY AND WIRING
119-4405 BATTERY AND WIRING
AXLE MONITORING WIRING
158-6500 AXLE MONITORING WIRING
AXLE MONITORING WIRING
158-6500 AXLE MONITORING WIRING

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