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4P9840 FUEL PUMP HOUSING ASSEMBLY PART OF 6I2834-Page 84 D6G TRACK-TYPE TRACTOR


FUEL SYSTEM
PUMP GP-FUEL INJECTION
CAMSHAFT AS
TORQUE CONTROL GP
FILTER GP-FUEL
CONTROL GP-GOVERNOR
CONTROL GP-DECELERATOR
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP

TRACK-TYPE TRACTOR D6G TRACK-TYPE TRACTOR BWJ
 D6G TRACK-TYPE TRACTOR BWJ00001-UP (MACHINE) POWERED BY 3306 ENGINE XEBP7497 D6G BWJ   (2002)

FUEL SYSTEM

PUMP GP-FUEL INJECTION
GOVERNOR AND FUEL INJECTION PUMP
7C-0737 GOVERNOR AND FUEL INJECTION PUMP
FUEL INJECTION PUMP GROUP
6I-2834 FUEL INJECTION PUMP GROUP
FUEL PUMP HOUSING ASSEMBLY
4P-9840 FUEL PUMP HOUSING ASSEMBLY
FUEL INJECTION PUMP GROUP
1W-6539 FUEL INJECTION PUMP GROUP
 

#XEBP74970100
 

4P-9840: FUEL PUMP HOUSING ASSEMBLY

4P9840 FUEL PUMP HOUSING ASSEMBLY
PART OF 6I2834-Page 84
j047928 XEBP7497
4P9840 FUEL PUMP HOUSING ASSEMBLY Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-9828 [1] BEARING  
2. 1S-1953 [1] BEARING  
3. 6I-0979 [6] DOWEL  
4. 1W-3285 [1] BEARING  
5. 4P-8480 [6] PIN  
6. 7N-7970 [1] BEARING  
 

#XEBP74970101
 

1W-6539: FUEL INJECTION PUMP GROUP

1W6539 FUEL INJECTION PUMP GROUP
PART OF 6I2834-Page 84
j037153 XEBP7497
1W6539 FUEL INJECTION PUMP GROUP Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-1927 [1] RING  
2. 8N-1415 [1] SPRING  
3. 1W-9171 [1] BONNET  
4. 1W-6987 [1] VALVE ASSEM.  
5. 1W-6541 [1] PLUNGER & BARREL AS.  
6. 7N-1067 [1] SPRING  
7. 7N-1415 [1] WASHER  
 

#XEBP74970102
 

4P-9028: CAMSHAFT

CAMSHAFT (4P9028 N/S)
PART OF 6I2834-Page 84
j048252 XEBP7497
4P9028 CAMSHAFT Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-7264 [4] WEIGHT  
2. 9Y-7037 [4] BOLT (1/4)  
3. 1S-5440 [4] DOWEL  
4. 4N-9019 [1] DOWEL  
5. 7E-3986 [1] CARRIER  
6. 6I-2842 [1] CAMSHAFT  
7. 7L-3326 [1] BEARING  
8. 8N-2510 [1] SHAFT  
9. 7N-7166 [2] RACE  
 

#XEBP74970103
 

1W-8668: TORQUE CONTROL

TORQUE CONTROL (1W8668 N/S)
PART OF 7C0737-Page 80
j058417 XEBP7497
1W8668 TORQUE CONTROL Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6L-5897 [2] BOLT (1/4)  
2. 7W-5700 [1] CONTACT  
3. 2W-7234 [1] BAR  
4. 7N-1796 [1] SPACER  
5. 1P-6452 [1] INSULATOR  
6. 2P-2685 [1] SPACER  
7. 8M-9062 [1] RETAINER  
8. 8N-7521 [1] SPRING  
 

#XEBP74970104
 

2W-3282: SECONDARY FILTER

SECONDARY FILTER (2W3282 N/S)
PART OF 1515311-Page 7, 9
j116899 XEBP7497
2W3282 SECONDARY FILTER Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-9057 [1] TUBE ASSEM.  
2. 1R-0750 [1] FILTER ASSEM.  
3. 7N-9520 [1] GASKET  
4. 030-7947 [1] ELBOW  
5. 6B-4198 [2] BOLT (1/4-20)  
6. 5P-0537 [2] WASHER  
7. 7N-9519 [1] BASE ASSEM.  
  9S-4167 [1] STUD (1-14)  
8. 5M-6214 [1] PLUG  
9. 9S-4191 [1] PLUG  
  3J-1907 [1] SEAL  
10. 3J-1907 [2] SEAL  
11. 5P-4289 [1] ELBOW  
 

#XEBP74970105
 

223-4616: GOVERNOR CONTROL

GOVERNOR CONTROL (2234616 N/S)-PART 1 OF 2
PART OF 2263455-Page 224
2237139-Page 90
j116826 XEBP7497
2234616 GOVERNOR CONTROL Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 176-2456 [1] SPRING  
2. 9H-6673 [1] PIN  
3. 3B-4615 [1] COTTER PIN  
4. 5D-0353 [1] BOLT (3/8-16)  
5. 223-7139 Y [1] CONTROL GROUP  
6. 6V-8801 [3] NUT (3/8-16)  
7. 8T-9375 [2] BOLT (3/8-16)  
8. 126-3622 [1] ROD  
9. 6V-8183 [2] NUT (3/8-24)  
10. 1A-9252 [2] ROD END  
11. 1V-0026 [1] LEVER  
12. 6V-5782 [1] BOLT (5/16-18)  
13. 3W-4474 [1] LEVER  
  5S-7382 [1] BOLT (5/16-18)  
14. 8G-5106 [1] SHAFT ASSEM.  
15. 8F-7702 [4] SEAL  
16. 8T-1177 [2] BEARING  
17. 5L-4041 [4] BOLT (1/4-20)  
18. 3W-1900 [1] COVER ASSEM.  
19. 7G-7681 [1] SHAFT ASSEM.  
  2S-6091 [3] DOWEL  
20. 1B-8706 [2] KEY  
21. 3W-3828 [1] HOUSING  
22. 091-9915 [1] WASHER  
23. 8E-4745 [1] SPRING  
24. 9G-1913 [1] PLATE  
25. 7M-6955 [2] GASKET  
26. 8T-5353 [1] DOWEL  
27. 6Y-0145 [1] PLATE  
28. 8H-9182 [2] ROLLER  
29. 8H-9186 [2] SPRING  
30. 5H-7152 [1] SPRING  
31. 4L-9337 [1] BOLT (3/8-16)  
  Y   SEE SEPARATE ILLUSTRATION1
 

#XEBP74970106
 

223-4616: GOVERNOR CONTROL

GOVERNOR CONTROL (2234616 N/S)-PART 2 OF 2
PART OF 2263455-Page 224
j116827 XEBP7497
2234616 GOVERNOR CONTROL Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9H-6673 [1] PIN  
2. 3B-4615 [1] COTTER PIN  
3. 9B-7237 [6] BOLT (3/8-16)  
4. 8E-3394 [1] LEVER  
5. [1] KNOB  
6. 4D-4064 [1] ROD END  
7. 6V-8183 [2] NUT (3/8-24)  
8. 126-3626 [1] ROD  
9. 2K-0400 [1] ROD END  
10. 3T-4059 [1] LEVER  
11. 4D-2619 [2] BEARING  
12. 3T-1753 [2] BRACKET ASSEM.  
13. 8T-4896 [4] WASHER  
14. 126-3620 [1] SHAFT  
15. 1B-8704 [2] KEY  
16. 5K-6079 [1] LEVER  
17. 9K-0922 [1] PIN  
18. 1L-5081 [1] SPACER  
19. 1V-0844 [1] STRIP  
20. 3B-4610 [1] COTTER PIN  
 

#XEBP74970107
 

223-7139: DECELERATOR CONTROL

DECELERATOR CONTROL (2237139 N/S)
PART OF 2234616-Page 88
j131372 XEBP7497
2237139 DECELERATOR CONTROL Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 223-7140 [1] PEDAL AS  
2. 3B-4617 [1] COTTER PIN  
3. 125-4099 [1] BAR  
4. 8G-5240 [1] LEVER  
5. 1B-8706 [1] KEY  
6. 8T-9375 [2] BOLT (3/8-16)  
7. [1] BOLT (3/8-16)  
8. 223-7144 [1] SHAFT  
9. 138-1645 [1] PIN  
10. 091-1745 B [5] WASHER (1.2mm THICK)  
11. 8T-0798 [2] BEARING  
12. 8T-0741 [2] SEAL  
13. 8M-6701 B [5] WASHER (0.8mm THICK)  
14. 3B-4607 [2] COTTER PIN  
15. 9S-1303 [2] PIN  
  B   USE AS REQUIRED
 

#XEBP74970108
 

1W-3851: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (1W3851 N/S)
PART OF 1256719-Page 5
2071554-Page 91
j116774 XEBP7497
1W3851 ELECTRIC STARTING MOTOR Parts scheme
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7J-8902 [3] BOLT (5/8-11)  
2. 7X-0588 [3] WASHER  
3. 4N-1059 [1] GASKET  
4. 9F-4337 [1] WIRE ASSEM.  
  2L-8052 [1] TERMINAL  
  2L-8054 [1] TERMINAL  
5. 207-1554 Y [1] MOTOR GROUP  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP74970109
 

207-1554: ELECTRIC STARTING MOTOR GROUP

2071554 ELECTRIC STARTING MOTOR GROUP
PART OF 1W3851-Page 91
XEBP74970109 XEBP7497
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Parts for your D6G TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  207-1555 [1] ELECTRIC STARTING MOTOR GROUP (DELCO REMY)  
  6V-5226 [1] ELECTRIC STARTING MOTOR GROUP (DENSO)  
 

Information:

Truck Engine News
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/01
Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {0782, 1251, 1254, 1290, 1713}
2008/11/01
Engine News
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17
The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17
Special Instruction
Test Sequence For Caterpillar 7000 Series Fuel Nozzles {1254}
Test Sequence For Caterpillar 7000 Series Fuel Nozzles {1254}
Tool Operating Manual
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}
Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}
Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
Disassembly and Assembly
Fuel Injection Nozzles - Remove
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump - Remove
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump - Disassemble
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump - Assemble
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump - Install
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Nozzles - Install
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump Housing and Governor - Install
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump Housing and Governor - Remove
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump Housing - Assemble
3304B and 3306B Engines for Caterpillar Built Machines
Fuel Injection Pump Housing - Disassemble
3304B and 3306B Engines for Caterpillar Built Machines
Service Magazine
Do Not Reuse the Hold Down Bolts for the Fuel Injectors On All Products that Contain C9 Through C32 Engines {1290}
2014/08/14
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17
Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {1251, 1254, 1290, 1713}
2008/11/17
The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17
Do not Use the 6V-4022 Fuel Injector Tester to Test Unit Injectors {0782, 1251, 1254, 1290, 1713}
2008/12/01

Caterpillar Parts SIS Catalog D6G :

FUEL INJECTION PUMP GROUP
6I-2834 FUEL INJECTION PUMP GROUP
GOVERNOR GROUP
2W-6559 GOVERNOR GROUP
GOVERNOR GROUP
2W-6559 GOVERNOR GROUP
GOVERNOR GROUP
2W-6559 GOVERNOR GROUP
GOVERNOR AND FUEL INJECTION PUMP
7C-0737 GOVERNOR AND FUEL INJECTION PUMP
FUEL INJECTION LINES
1W-3609 FUEL INJECTION LINES
FUEL TRANSFER PUMP GROUP
1W-1695 FUEL TRANSFER PUMP GROUP
FUEL TRANSFER PUMP AND MOUNTING
2W-4160 FUEL TRANSFER PUMP AND MOUNTING
FUEL INJECTION PUMP GROUP
1W-6539 FUEL INJECTION PUMP GROUP
CAMSHAFT
4P-9028 CAMSHAFT
TORQUE CONTROL
1W-8668 TORQUE CONTROL
SECONDARY FILTER
2W-3282 SECONDARY FILTER
GOVERNOR CONTROL
223-4616 GOVERNOR CONTROL
GOVERNOR CONTROL
223-4616 GOVERNOR CONTROL
DECELERATOR CONTROL
223-7139 DECELERATOR CONTROL
ELECTRIC STARTING MOTOR
1W-3851 ELECTRIC STARTING MOTOR

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