PLUG (1382028 N/S)-CYLINDER BLOCK PART OF 2191421-Page 5 D7R II TRACK-TYPE TRACTOR

BASIC ENGINE

CYLINDER BLOCK GP

0. 138-2028 PLUG
1. 117-0165 PLUG
2. 117-0185 PLUG

CRANKSHAFT GP

3. 117-2743 CRANKSHAFT

PISTON & ROD GP

4. 132-3203 CONNECTING

CYLINDER HEAD GP

5. 116-1085 CYLINDER H
6. 148-2149 CYLINDER H
7. 179-9462 CYLINDER H

VALVE MECHANISM GP

8. 117-2749 VALVE MECH
9. 115-9397 ROCKER ARM
0. INFORMATION

TRACK-TYPE TRACTOR D7R II TRACK-TYPE TRACTOR BPT
D7R SERIES II TRACK-TYPE TRACTOR /DIFFERENTIAL STEERIN/ BPT00001-UP (MACHINE) POWERED BY 3176C ENGINE XEBP7545 D7R II BPT (2001)

BASIC ENGINE

CYLINDER BLOCK GP

115-2982 CYLINDER BLOCK

204-3450 CYLINDER BLOCK ASSEMBLY

200-2054 CYLINDER BLOCK ASSEMBLY

115-2985 CYLINDER BLOCK COVER

138-2028 PLUG

117-0165 PLUG

117-0185 PLUG

#XEBP75450010

138-2028: PLUG

PLUG

PLUG (1382028 N/S)-CYLINDER BLOCK
PART OF 2191421-Page 5

XEBP75450010 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Part No	Qty	Parts name
8T-6762	[1]	PLUG (USE IN WATER MANIFOLD BLEED OPENING)
6V-5048	[1]	SEAL (USE IN TIMING PROBE OPENING)
9S-4182	[1]	PLUG (USE IN TIMING PROBE OPENING)
3J-1907	[1]	SEAL (USE IN FUEL PRESSURE OPENING)
9S-4191	[1]	PLUG (USE IN FUEL PRESSURE OPENING)

#XEBP75450011

117-0165: PLUG

PLUG

PLUG (1170165 N/S)-CYLINDER BLOCK
PART OF 2191421-Page 4

j119204 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	3B-0623	[1]	PLUG

#XEBP75450012

117-0185: PLUG

PLUG

PLUG (1170185 N/S)-CYLINDER BLOCK
PART OF 2191421-Page 4

j119205 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	9S-8006	[1]	PLUG
2.	6V-4589	[1]	SEAL

#XEBP75450013

117-2743: CRANKSHAFT

CRANKSHAFT

CRANKSHAFT (1172743 N/S)
PART OF 2191421-Page 4

j119140 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	116-1109 J	[3]	BEARING (MAIN)
	128-0382 AB	[1]	BEARING (0.51mm UNDERSIZE)
	128-0383 AB	[1]	BEARING (0.76mm UNDERSIZE)
	128-0384 AB	[1]	BEARING (0.51mm OVERSIZE)
	128-0385 AB	[1]	BEARING (0.51mm UNDERSIZE-0.51mm OVERSIZE)
2.	116-1107 J	[2]	PLATE
3.	116-1108 J	[4]	BEARING (MAIN)
	128-0400 AB	[1]	BEARING (0.51mm UNDERSIZE)
	128-0401 AB	[1]	BEARING (0.76mm UNDERSIZE)
	128-0402 AB	[1]	BEARING (0.51mm OVERSIZE)
	128-0403 AB	[1]	BEARING (0.51mm UNDERSIZE-0.51mm OVERSIZE)
4.	169-4187	[1]	CRANKSHAFT ASSEM.
	9Y-0810 F	[1]	SLEEVE (REAR SEAL)
	9Y-0821 F	[1]	SLEEVE (FRONT SEAL)
5.	6V-3536	[1]	DOWEL
6.	155-6642	[1]	GEAR (48 TEETH)
			THE FOLLOWING REPAIR KIT IS AVAILABLE:
	196-9521	[1]	MAIN BEARING KIT (INCLUDES PARTS MARKED J)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	F		NOT SHOWN

#XEBP75450014

132-3203: CONNECTING ROD AND PISTON

CONNECTING ROD AND PISTON

CONNECTING ROD AND PISTON (1323203 N/S)-6 GROUPS REQUIRED
PART OF 2191421-Page 4

j119202 XEBP7545

1323203 CONNECTING ROD AND PISTON Parts scheme

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	133-7098	[1]	CROWN ASSEM.
2.	6I-2720	[2]	PLUG
3.	119-3782	[1]	BEARING (STANDARD)
	128-0390 A	[1]	BEARING (0.51mm UNDERSIZE)
	128-0391 A	[1]	BEARING (0.76mm UNDERSIZE)
4.	168-7276	[1]	PIN
5.	155-6629	[1]	ROD ASSEM.
6.	7N-2043	[2]	PIN
7.	7C-8639	[2]	BOLT (MJ14X1.5)
8.	7W-5844	[1]	BEARING
9.	101-2042	[1]	SKIRT
10.	168-7212	[1]	RING (TOP)
11.	109-5319	[1]	RING (INTERMEDIATE)
12.	4P-1659	[1]	RING (OIL)
13.	197-9377	[1]	TUBE ASSEM.
14.	3E-4352	[1]	WASHER
15.	8T-0100	[1]	BOLT (M8X1.25)
	A		NOT PART OF THIS GROUP

#XEBP75450015

116-1085: CYLINDER HEAD

CYLINDER HEAD

CYLINDER HEAD (1161085 N/S)
PART OF 2191421-Page 4
1482149-Page 16

j119157 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	148-2149 Y	[1]	HEAD GROUP
2.	6V-9607	[7]	BOLT (M8X1.25)
3.	187-3307	[1]	GASKET ASSEM.
	Y		SEE SEPARATE ILLUSTRATION

#XEBP75450016

148-2149: CYLINDER HEAD ASSEMBLY

CYLINDER HEAD ASSEMBLY

1482149 CYLINDER HEAD ASSEMBLY
PART OF 1161085-Page 15
1799462-Page 17

j119905 XEBP7545

1482149 CYLINDER HEAD ASSEMBLY Parts scheme

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	179-9462 Y	[1]	HEAD ASSEM.
2.	100-8150	[24]	GUIDE
3.	6I-1638	[12]	BASE
4.	2A-4429	[48]	LOCK
5.	133-7029	[12]	VALVE (EXHAUST)
6.	7E-9578	[12]	VALVE (INTAKE)
7.	224-4441	[24]	SPRING
8.	214-0586	[24]	SPRING
9.	6I-2663	[24]	ROTOCOIL ASSEM.
	6I-2662	[1]	SHIELD
	7C-8481	[1]	ROTOCOIL ASSEM.
	Y		SEE SEPARATE ILLUSTRATION

#XEBP75450017

179-9462: CYLINDER HEAD ASSEMBLY

CYLINDER HEAD ASSEMBLY

1799462 CYLINDER HEAD ASSEMBLY
PART OF 1482149-Page 16

j119158 XEBP7545

1799462 CYLINDER HEAD ASSEMBLY Parts scheme

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6V-7604	[16]	PLUG
2.	3B-0623	[8]	PLUG
3.	179-9453	[12]	INSERT (EXHAUST)
4.	138-2006	[12]	INSERT (INLET)
5.	116-1102	[6]	SLEEVE
6.	100-8150	[24]	GUIDE

#XEBP75450018

117-2749: VALVE MECHANISM

VALVE MECHANISM

VALVE MECHANISM (1172749 N/S)
PART OF 2191421-Page 4
1159397-Page 19 1482063-Page 20

j119193 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-8267	[4]	WASHER
2.	8T-0275	[4]	BOLT (M6X1)
3.	3E-4352	[8]	WASHER
4.	8T-0100	[16]	BOLT (M8X1.25)
5.	7C-8292	[8]	ISOLATOR
6.	9Y-7215	[8]	SLEEVE
7.	9Y-4357	[1]	BREATHER ASSEM.
8.	9Y-1758	[1]	GASKET
9.	102-5842	[1]	BASE
10.	109-5309	[1]	GASKET
11.	115-9397 Y	[3]	ARM GROUP
12.	148-2063 Y	[2]	LIFTER GROUP
13.	104-3567	[12]	PUSHROD
14.	104-3568	[6]	PUSHR9OD
15.	9M-1974	[9]	WASHER
16.	6V-5217	[1]	BOLT (M8X1.25)
	Y		SEE SEPARATE ILLUSTRATION

#XEBP75450019

115-9397: ROCKER ARM

ROCKER ARM

ROCKER ARM (1159397 N/S)
PART OF 1172749-Page 18

j119194 XEBP7545

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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	115-9398	[2]	ARM
2.	115-9400	[2]	ARM ASSEM.
	2D-6642	[2]	BALL
	115-9402	[2]	BEARING
3.	115-9399	[2]	ARM
4.	7C-1798	[2]	SCREW
5.	8T-0384	[2]	NUT (M12X1.5)
6.	7W-7235	[2]	BUTTON
7.	8L-2777	[2]	SEAL
8.	115-9403	[2]	SHAFT ASSEM.
9.	3S-6605	[1]	PLUG
10.	096-0014	[1]	PIN
11.	185-4461	[2]	SUPPORT ASSEM.
12.	180-1538	[2]	DOWEL
13.	183-4365	[4]	SCREW
14.	184-2515	[4]	NUT (M10X1.5)

Information:

BASIC ENGINE

CYLINDER BLOCK GP

Special Instruction

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Tool Operating Manual

Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}

Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}

420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}

Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}

Reuse And Salvage Guidelines

Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}

Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}
Reuse and Salvage for 3176, 3300, 3400 & C-Series Engine Cylinder Blocks {0670, 0672, 0761, 1201, 7225}

Reuse and Salvage for 3114, 3116, and 3126 Engine Series Cylinder Blocks {1201}
Reuse and Salvage for 3114, 3116, and 3126 Engine Series Cylinder Blocks {1201}

Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}

Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}

Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}

Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}

Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}

Troubleshooting

Cylinder Is Noisy
3176C Engine for the R1600G and the R1700G Load Haul Dumps

Disassembly and Assembly

Bearing Clearance - Check
3176C and 3196 Engines for Caterpillar Built Machines

Camshaft Bearings - Remove and Install
3176C and 3196 Engines for Caterpillar Built Machines

Cylinder Liner - Install
3176C and 3196 Engines for Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
3176C and 3196 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Remove
3176C and 3196 Engines for Caterpillar Built Machines

Crankshaft Main Bearings - Install
3176C and 3196 Engines for Caterpillar Built Machines

Cylinder Liner - Remove
3176C and 3196 Engines for Caterpillar Built Machines

Caterpillar Parts SIS Catalog D7R II :

124-2674 ELECTRICAL CONNECTION

115-2985 CYLINDER BLOCK COVER

200-2054 CYLINDER BLOCK ASSEMBLY

204-3450 CYLINDER BLOCK ASSEMBLY

115-2982 CYLINDER BLOCK

219-1421 ENGINE ARRANGEMENT

160-7687 ENGINE INSTALLATION ARRANGEMENT

117-0165 PLUG

117-0185 PLUG

117-2743 CRANKSHAFT

132-3203 CONNECTING ROD AND PISTON

116-1085 CYLINDER HEAD

148-2149 CYLINDER HEAD ASSEMBLY

179-9462 CYLINDER HEAD ASSEMBLY

117-2749 VALVE MECHANISM

Truck sale:

238,939

Caterpillar D7RII, Construction
- Dozers
WESTRAC PTY. LTD. (NSW)
Australia

260,337

Caterpillar D7RII, Construction
- Dozers
WESTRAC PTY. LTD. (NSW)
Australia

220,000

Caterpillar D7RIILGP, Construction
- Dozers
ZIEGLER CAT

179,000

Caterpillar D7RIILGP, Construction
- Dozers
FOLEY, INC.

244,500

Caterpillar D7RIILGP, Construction
- Dozers
YANCEY BROS. CO.
GA