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2031248 HARNESS ASSEMBLY-FUEL TANK-PART 2 OF 2 PART OF 1635332-Page 101 D7R II TRACK-TYPE TRACTOR


ELECTRICAL AND STARTING SYSTEM
WIRING GP
CIRCUIT BREAKER GP

TRACK-TYPE TRACTOR D7R II TRACK-TYPE TRACTOR BPT
 D7R SERIES II TRACK-TYPE TRACTOR /DIFFERENTIAL STEERIN/ BPT00001-UP (MACHINE) POWERED BY 3176C ENGINE XEBP7545 D7R II BPT   (2001)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
HARNESS ASSEMBLY
185-7157 HARNESS ASSEMBLY
HARNESS ASSEMBLY
203-1248 HARNESS ASSEMBLY
HARNESS ASSEMBLY
203-1248 HARNESS ASSEMBLY
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
 

#XEBP75450120
 

203-1248: HARNESS ASSEMBLY

2031248 HARNESS ASSEMBLY-FUEL TANK-PART 2 OF 2
PART OF 1635332-Page 101
j119121 XEBP7545
2031248 HARNESS ASSEMBLY Parts scheme
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Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 126-1767 [17] PIN  
2. 102-8802 [1] RECEPTACLE KIT  
  3E-3365 [1] WEDGE  
3. 102-8801 [1] RECEPTACLE KIT  
  3E-5180 [1] WEDGE  
4. 9G-3695 [7] PLUG  
5. 102-8804 [1] RECEPTACLE KIT  
  3E-3377 [1] WEDGE  
6. 126-1768 [4] SOCKET  
7. 155-2271 [1] PLUG KIT  
  3E-3374 [1] WEDGE  
8. 102-8803 [1] RECEPTACLE KIT  
  3E-3371 [1] WEDGE  
9. 155-2260 [1] PLUG KIT  
  3E-3368 [1] WEDGE  
 

#XEBP75450121
 

145-0178: ELECTRONIC CONTROL WIRING

ELECTRONIC CONTROL WIRING (1450178 N/S)-PART 1 OF 4
PART OF 2191421-Page 5
j119232 XEBP7545
1450178 ELECTRONIC CONTROL WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8134 [3] CLIP  
2. 3S-2093 [9] STRAP  
3. 180-5947 [1] HARNESS ASSEM.  
  3E-3368 [1] WEDGE  
  102-8803 [1] RECEPTACLE KIT  
  3E-3371 [1] WEDGE  
  186-3735 [3] PIN  
  186-3736 [3] SOCKET  
  155-2260 [1] PLUG KIT  
4. 107-8618 [1] TEMPERATURE SENSOR GROUP  
  102-8803 [1] RECEPTACLE KIT  
  186-3735 [3] PIN  
  3E-3371 [1] WEDGE  
5. 8L-2786 [1] SEAL  
 

#XEBP75450122
 

145-0178: ELECTRONIC CONTROL WIRING

ELECTRONIC CONTROL WIRING (1450178 N/S)-PART 2 OF 4
PART OF 2191421-Page 5
2065016-Page 122
j119233 XEBP7545
1450178 ELECTRONIC CONTROL WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-8134 [2] CLIP  
2. 2V-3216 [2] CLIP  
3. 3S-2093 [7] STRAP  
4. 161-9927 [1] PRESSURE SENSOR GROUP  
  155-2260 [1] PLUG KIT  
  9X-3402 [3] SOCKET  
  3E-3368 [1] WEDGE  
5. 6V-5048 [1] SEAL  
6. 3E-2332 [2] ELBOW  
7. 6V-5049 [2] SEAL  
8. 194-6722 [1] PRESSURE SENSOR GROUP  
  155-2260 [1] PLUG KIT  
  9X-3402 [3] SOCKET  
  3E-3368 [1] WEDGE  
9. 4K-8864 [1] CLIP  
10. 155-2260 [1] PLUG KIT  
11. 3E-3368 [1] WEDGE  
12. 8T-8737 [3] PLUG  
13. 4P-7428 [1] CLIP  
14. 206-5016 Y [1] HARNESS ASSEM.  
15. 3K-0360 [1] SEAL  
16. 102-2240 [1] ELECTRONIC SENSOR GROUP  
  102-8803 [1] RECEPTACLE KIT  
  186-3735 [3] PIN  
  3E-3371 [1] WEDGE  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP75450123
 

145-0178: ELECTRONIC CONTROL WIRING

ELECTRONIC CONTROL WIRING (1450178 N/S)-PART 3 OF 4
PART OF 2191421-Page 5
j119883 XEBP7545
1450178 ELECTRONIC CONTROL WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 102-2240 [1] ELECTRONIC SENSOR GROUP  
  102-8803 [1] RECEPTACLE KIT  
  186-3735 [3] PIN  
  3E-3371 [1] WEDGE  
2. 6V-6609 [1] SEAL  
  132-5789 [1] CLIP  
3. 3S-2093 [6] STRAP  
4. 4P-8134 [3] CLIP  
5. 129-6628 [2] SPEED SENSOR GROUP  
  155-2260 [1] PLUG KIT  
  3E-3368 [1] WEDGE  
  186-3736 [3] SOCKET  
  8L-2786 [1] SEAL  
6. 8L-2786 [2] SEAL  
7. 132-5789 [1] CLIP  
 

#XEBP75450124
 

145-0178: ELECTRONIC CONTROL WIRING

ELECTRONIC CONTROL WIRING (1450178 N/S)-PART 4 OF 4
PART OF 2191421-Page 5
j119884 XEBP7545
1450178 ELECTRONIC CONTROL WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-2093 [4] STRAP  
2. 4P-8134 [2] CLIP  
3. 180-5947 [1] HARNESS ASSEM.  
  3E-3368 [1] WEDGE  
  102-8803 [1] RECEPTACLE KIT  
  3E-3371 [1] WEDGE  
  186-3735 [3] PIN  
  186-3736 [3] SOCKET  
  155-2260 [1] PLUG KIT  
4. 161-9930 [1] PRESSURE SENSOR GROUP  
  155-2260 [1] PLUG KIT  
  9X-3402 [3] SOCKET  
  3E-3368 [1] WEDGE  
5. 6V-5048 [1] SEAL  
6. 3E-2332 [1] ELBOW  
7. 6V-5049 [1] SEAL  
 

#XEBP75450125
 

166-7391: PLATFORM WIRING

PLATFORM WIRING (1667391 N/S)-PART 1 OF 4
PART OF 1635076-Page 202
1643740-Page 120, 121 1949380-Page 130 2256564-Page 126~129
j119104 XEBP7545
1667391 PLATFORM WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [1] STRAP  
2. 117-2311 [2] HOUSING ASSEM.  
3. 149-9818 [1] PLATE  
4. 160-5574 [1] HARNESS ASSEM.  
  155-2265 [1] PLUG KIT  
  3E-7996 [1] PLUG  
  3E-7790 [10] TERMINAL  
  126-1768 [7] SOCKET  
  3E-3386 [1] WEDGE  
  9G-3695 [1] PLUG  
5. 164-3740 Y [1] PANEL GROUP  
6. 172-4871 [1] CLAMP  
7. 173-1566 [1] CAP ASSEM.  
  3E-3374 [1] WEDGE  
  2L-8077 [1] TERMINAL  
  155-2271 [1] PLUG KIT  
8. 180-1484 [1] PLATE ASSEM.  
  5L-8957 [1] STUD (3/8-16) (WELD)  
9. 194-9380 Y [1] HARNESS ASSEM.  
10. 209-0381 [1] CONVERTER  
11. 225-6454 Y [1] HARNESS ASSEM.  
12. 107-3786 [6] BOLT (M4X0.7)  
13. 141-4976 [4] SCREW (No. 4-40)  
14. 204-2281 [2] TIE  
15. 5P-1075 [6] WASHER  
16. 8T-0328 [6] WASHER  
17. 8T-4121 [2] WASHER  
18. 8T-4137 [4] BOLT (M10X1.5)  
19. 8T-6685 [4] BOLT (M10X1.5)  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP75450126
 

166-7391: PLATFORM WIRING

PLATFORM WIRING (1667391 N/S)-PART 2 OF 4
PART OF 1635076-Page 202
j119105 XEBP7545
1667391 PLATFORM WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [3] STRAP  
2. 224-9222 [1] BRACKET  
3. 204-2281 [8] TIE  
4. 2G-1133 [1] GROMMET  
5. 3E-9044 [1] SWITCH ASSEM.  
  6V-1748 [1] ACTUATOR  
  3E-8825 [2] LAMP  
 

#XEBP75450127
 

166-7391: PLATFORM WIRING

PLATFORM WIRING (1667391 N/S)-PART 3 OF 4
PART OF 1635076-Page 202
j119106 XEBP7545
1667391 PLATFORM WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6T-7058 [1] LENS  
2. 7K-1181 [4] STRAP  
3. 7N-1996 [1] LAMP  
4. 158-6632 [1] SWITCH ASSEM.  
  7T-9515 [1] KNOB  
  5L-7200 [1] SCREW (No. 8-32)  
  3B-4501 [1] LOCKWASHER  
  6V-8370 [1] NUT (3/4-32)  
  2H-3922 [1] LOCKWASHER  
  102-8802 [1] RECEPTACLE KIT  
  9X-3401 [2] PIN  
  3E-3365 [1] WEDGE  
5. 170-3461 [1] BASE ASSEM.  
  186-3735 [2] PIN  
  102-8802 [1] RECEPTACLE KIT  
  3E-3365 [1] WEDGE  
6. 172-4860 [1] WIRE ASSEM.  
  2L-8067 [2] TERMINAL  
7. 199-4010 [1] SPACER  
8. 068-4209 [4] SCREW (No. 8-32)  
9. 204-2281 [8] TIE  
10. 2N-3476 [4] SCREW (No. 6-32)  
11. 4B-4863 [4] WASHER  
12. 6D-5801 [4] NUT (No. 8-32)  
13. 8T-4189 [2] BOLT (M8X1.25)  
14. 8T-4224 [2] WASHER  
 

#XEBP75450128
 

166-7391: PLATFORM WIRING

PLATFORM WIRING (1667391 N/S)-PART 4 OF 4
PART OF 1635076-Page 202
3E6328-Page 131
j119107 XEBP7545
1667391 PLATFORM WIRING Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-6328 Y [1] ALARM GROUP  
2. 7K-1181 [15] STRAP  
3. 196-9852 [1] PLATE ASSEM.  
  6V-9632 [1] NUT (M6X1) (WELD)  
4. 204-8000 [1] MOUNT  
5. 130-5300 [1] CLIP  
6. 204-2281 [19] TIE  
7. 4P-7581 [1] CLIP  
8. 4P-8134 [1] CLIP  
9. 5P-9757 [2] GROMMET  
10. 5P-1075 [2] WASHER  
11. 8T-4121 [4] WASHER  
12. 8T-4137 [7] BOLT (M10X1.5)  
13. 8T-4189 [2] BOLT (M8X1.25)  
14. 8T-4224 [2] WASHER  
15. 8T-4896 [1] WASHER  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP75450129
 

164-3740: PANEL

PANEL (1643740 N/S)-PART 1 OF 2
PART OF 1667391-Page 116
2151362-Page 123
j118571 XEBP7545
1643740 PANEL Parts scheme
  For full view, you need register

Parts for your D7R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 215-1362 Y [1] HARNESS ASSEM.  
2. 7K-1181 [4] STRAP  
3. 164-3739 [1] PANEL ASSEM.  
  6V-9632 [3] NUT (M6X1) (WELD)  
  7T-1099 [2] LINK  
4. 6D-5801 [4] NUT (No.8-32)  
5. 4B-4863 [4] WASHER  
6. 125-1302 [1] SWITCH ASSEM. (START RELAY)  
  102-8802 [1] RECEPTACLE KIT  
  186-3735 [2] PIN  
  1H-3338 [2] LOCKWASHER  
  012-0380 [2] LOCKWASHER  
  5C-2890 [2] NUT (M6X1)  
7. 8T-4205 [4] WASHER  
8. 6V-8185 [4] NUT (1/4-20)  
9. 167-0138 [1] SWITCH ASSEM. (MAIN RELAY)  
  4F-2294 [2] NUT (5/16-24)  
  6V-8186 [2] NUT (5/16-24)  
  155-2270 [1] PLUG KIT  
  186-3736 [2] SOCKET  
  3E-3362 [1] WEDGE  
10. 169-8680 [1] STRAP  
11. 166-7418 [1] STRAP  
12. 189-3158 [1] SUPPRESSOR  
13. 166-7419 [1] STRAP  
14. 166-7417 [1] STRAP  
15. 169-8681 [1] STRAP  
  Y   SEE SEPARATE ILLUSTRATION
 

Information:

Engine News
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Reuse And Salvage Guidelines
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Troubleshooting
CID 0091 FMI 02 Incorrect Throttle Switch inputs
3176C Engines for Caterpillar Built Machines
CID 0100 FMI 04 Engine Oil Pressure short to ground
3176C Engines for Caterpillar Built Machines
CID 0174 FMI 04 Fuel Temperature short to ground
3176C Engines for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
3176C Engines for Caterpillar Built Machines
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
3176C Engines for Caterpillar Built Machines
CID 0264 FMI 08 Decel Throttle Position signal abnormal
3176C Engines for Caterpillar Built Machines
CID 0190 FMI 11 Engine Speed Sensor mechanical failure
3176C Engines for Caterpillar Built Machines
CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure
3176C Engines for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0190 FMI 02 Loss of Engine Speed Signal
3176C Engines for Caterpillar Built Machines
CID 0342 FMI 02 Loss of Secondary Engine Speed signal
3176C Engines for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
3176C Engines for Caterpillar Built Machines
Engine Wiring Information
3176C Engines for Caterpillar Built Machines
CID 0273 FMI 03 Turbo Outlet Pressure open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0273 FMI 04 Turbo Outlet Pressure short to ground
3176C Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
3176C Engines for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
3176C Engines for Caterpillar Built Machines
CID 0174 FMI 03 Fuel Temperature open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to +batt
3176C Engines for Caterpillar Built Machines
CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
3176C Engines for Caterpillar Built Machines
Electrical Connectors - Inspect
3176C Engines for Caterpillar Built Machines
Engine Pressure Sensor Open or Short Circuit - Test
3176C Engines for Caterpillar Built Machines
Decelerator Position Sensor Circuit - Test
3176C Engines for Caterpillar Built Machines
Throttle Switch Circuit - Test
3176C Engines for Caterpillar Built Machines
Sensors and Electrical Connectors
3176C Engines for Caterpillar Built Machines
Digital Sensor Supply Circuit - Test
3176C Engines for Caterpillar Built Machines
CID 1599 FMI 05 Engine Fan Pull Solenoid open circuit
3176C Engines for Caterpillar Built Machines
CID 1599 FMI 06 Engine Fan Pull Solenoid short to ground
3176C Engines for Caterpillar Built Machines
CID 1600 FMI 06 Engine Fan Push Solenoid short to ground
3176C Engines for Caterpillar Built Machines
CID 1600 FMI 05 Engine Fan Push Solenoid open circuit
3176C Engines for Caterpillar Built Machines
CID 0545 FMI 06 Ether Start Relay short to ground
3176C Engines for Caterpillar Built Machines
CID 0545 FMI 05 Ether Start Relay open/short to +batt
3176C Engines for Caterpillar Built Machines
Wiring Information
3176C Engine for the R1600G and the R1700G Load Haul Dumps
Electrical Connectors - Inspect
3176C Engine for the R1600G and the R1700G Load Haul Dumps
Electrical Connectors
3176C Engine for the R1600G and the R1700G Load Haul Dumps
Service Magazine
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/12
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Caterpillar Parts SIS Catalog D7R II :

HARNESS ASSEMBLY
203-1248 HARNESS ASSEMBLY
HARNESS ASSEMBLY
185-7157 HARNESS ASSEMBLY
HARNESS ASSEMBLY
164-3733 HARNESS ASSEMBLY
HARNESS ASSEMBLY
164-3733 HARNESS ASSEMBLY
HARNESS ASSEMBLY
164-3733 HARNESS ASSEMBLY
DISCONNECT SWITCH ASSEMBLY
7N-0718 DISCONNECT SWITCH ASSEMBLY
FILTER BY-PASS SWITCH GROUP
164-7577 FILTER BY-PASS SWITCH GROUP
BATTERY
112-9051 BATTERY
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
ELECTRONIC CONTROL WIRING
145-0178 ELECTRONIC CONTROL WIRING
PLATFORM WIRING
166-7391 PLATFORM WIRING
PLATFORM WIRING
166-7391 PLATFORM WIRING
PLATFORM WIRING
166-7391 PLATFORM WIRING
PLATFORM WIRING
166-7391 PLATFORM WIRING

Truck sale:

Caterpillar D7RII, Construction
238,939 
Caterpillar D7RII, Construction
- Dozers
WESTRAC PTY. LTD. (NSW)
Australia
 
260,337 
Caterpillar D7RII, Construction
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WESTRAC PTY. LTD. (NSW)
Australia
Caterpillar D7RIILGP, Construction
220,000 
Caterpillar D7RIILGP, Construction
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ZIEGLER CAT
Caterpillar D7RIILGP, Construction
179,000 
Caterpillar D7RIILGP, Construction
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FOLEY, INC.
Caterpillar D7RIILGP, Construction
244,500 
Caterpillar D7RIILGP, Construction
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YANCEY BROS. CO.
GA
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AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.