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CYLINDER HEAD ASSEMBLY (2105985 N/S) EFFECTIVE WITH SERIAL NO. BRE00001-BRE00500, BRZ00001-BRZ00098 PART OF 2105984-Page 18 D6R II


BASIC ENGINE
CYLINDER HEAD GP
VALVE MECHANISM GP
CAMSHAFT GP
HOUSING GP-FRONT

TRACK-TYPE TRACTOR D6R II TRACK-TYPE TRACTOR BRE
 D6R SERIES II TRACK-TYPE TRACTOR /DS XL, DS XW/ BRE00001-00500 (MACHINE) POWERED BY C-9 ENGINE XEBP7548 D6R II BRE   (2001)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD GROUP
210-5987 CYLINDER HEAD GROUP
CYLINDER HEAD GROUP
210-5984 CYLINDER HEAD GROUP
CYLINDER HEAD ASSEMBLY
210-5985 CYLINDER HEAD ASSEMBLY
CYLINDER HEAD ASSEMBLY
210-5985 CYLINDER HEAD ASSEMBLY
 

#XEBP75480020
 

210-5985: CYLINDER HEAD ASSEMBLY

CYLINDER HEAD ASSEMBLY (2105985 N/S)
EFFECTIVE WITH SERIAL NO. BRE00001-BRE00500, BRZ00001-BRZ00098
PART OF 2105984-Page 18
j119081 XEBP7548
2105985 CYLINDER HEAD ASSEMBLY Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-0623 [6] PLUG  
2. 8M-5860 [18] PLUG  
3. 176-7688 [12] INSERT (INTAKE)  
4. 176-7690 [12] INSERT (EXHAUST)  
5. 178-5037 [6] SLEEVE  
 

#XEBP75480021
 

210-5985: CYLINDER HEAD ASSEMBLY

CYLINDER HEAD ASSEMBLY (2105985 N/S)
EFFECTIVE WITH SERIAL NO. BRZ00099-BRZ00500
PART OF 2105984-Page 18
j131767 XEBP7548
2105985 CYLINDER HEAD ASSEMBLY Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-0623 [6] PLUG  
2. 8M-5860 [18] PLUG  
3. 176-7688 [12] INSERT (INTAKE)  
4. 176-7690 [12] INSERT (EXHAUST)  
5. 229-1490 [6] SLEEVE  
6. 8C-0563 [12] SEAL  
 

#XEBP75480022
 

155-7927: VALVE MECHANISM GROUP

VALVE MECHANISM GROUP (1557927 N/S)
PART OF 1693788-Page 6
REFERENCE:2159571-Page 22
j140311 XEBP7548
1557927 VALVE MECHANISM GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 133-6379 [12] ROD  
2. 163-2437 [12] LIFTER AS  
3. 215-9571 Y [1] VALVE MECHANISM GROUP  
4. 216-1598 [12] GUIDE  
5. 244-5891 [12] BRIDGE  
  Y   SEPARATE ILLUSTRATION
 

#XEBP75480023
 

215-9571: VALVE MECHANISM GROUP

VALVE MECHANISM GROUP (2159571 N/S)
PART OF 1557927-Page 21
j120022 XEBP7548
2159571 VALVE MECHANISM GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 163-2445 [1] SHAFT ASSEM.  
2. 8F-6575 [2] PLUG  
3. 164-5669 [2] STAND  
4. 176-5913 [4] STAND  
5. 176-5914 [1] STAND  
6. 163-2447 [6] ARM ASSEM.  
7. 163-2449 [6] ARM ASSEM.  
8. 5P-8245 [7] WASHER  
9. 8T-0646 [7] BOLT (M12X1.75)  
10. 163-2459 [6] SPRING  
11. 183-4365 [12] SCREW  
  184-2515 [12] NUT (M10X1.5)  
 

#XEBP75480024
 

204-5208: VALVE MECHANISM COVER GROUP

VALVE MECHANISM COVER GROUP (2045208 N/S)
EFFECTIVE WITH SERIAL NO. BRE00001-BRE00500, BRZ00001-BRZ00093
PART OF 1693791-Page 2, 4
j118589 XEBP7548
2045208 VALVE MECHANISM COVER GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 191-4531 [1] COVER ASSEM.  
  5P-5678 D SEAL (2.3m)  
2. 204-4444 [1] BREATHER ASSEM.  
3. 208-0039 [9] FASTENER ASSEM.  
4. 218-0397 [1] COVER ASSEM.  
5. 217-5701 D SEAL (2.3m)  
6. 9M-1974 [11] WASHER  
7. 6V-5219 [11] BOLT (M8X1.25)  
  D   ORDER BY THE m
 

#XEBP75480025
 

204-5208: VALVE MECHANISM COVER GROUP

VALVE MECHANISM COVER GROUP (2045208 N/S)
EFFECTIVE WITH SERIAL NO. BRZ00094-BRZ00500
PART OF 1693791-Page 2, 4
j126232 XEBP7548
2045208 VALVE MECHANISM COVER GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 230-6156 [1] COVER GROUP  
  5P-5678 D SEAL (2.3m)  
2. 204-4444 [1] BREATHER ASSEM.  
  185-3159 [1] SEPARATOR  
  160-0526 [1] O-RING  
  124-0506 [1] SEAL  
3. 208-0039 [9] FASTENER ASSEM.  
4. 218-0397 [1] COVER ASSEM.  
5. 217-5701 D SEAL (2.3m)  
6. 9M-1974 [11] WASHER  
7. 6V-5219 [11] BOLT (M8X1.25)  
  D   ORDER BY THE m
 

#XEBP75480026
 

164-6100: CAMSHAFT GROUP

CAMSHAFT GROUP (1646100 N/S)
PART OF 1693788-Page 6
j118596 XEBP7548
1646100 CAMSHAFT GROUP Parts scheme
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-7694 [1] PLATE  
2. 216-9782 [1] CAMSHAFT ASSEM.  
3. 1B-8705 [1] KEY  
4. 205-1322 [1] GEAR (100 TEETH)  
5. 6V-3940 [2] BOLT (M8X1.25)  
 

#XEBP75480027
 

165-4446: FRONT HOUSING GROUP

FRONT HOUSING GROUP (1654446 N/S)
PART OF 1693788-Page 6
j118602 XEBP7548
1654446 FRONT HOUSING GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 190-5166 [1] HOUSING  
2. 6V-3918 [4] BOLT (M8X1.25)  
3. 6V-5217 [4] BOLT (M8X1.25)  
4. 9M-1974 [12] WASHER  
5. 1U-8846 FB GASKET MAKER  
  B   USE AS REQUIRED
  F   NOT SHOWN
 

#XEBP75480028
 

194-5052: FRONT HOUSING FASTENER GROUP

FRONT HOUSING FASTENER GROUP (1945052 N/S)
PART OF 1693791-Page 2, 4
j118613 XEBP7548
1945052 FRONT HOUSING FASTENER GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-2099 [6] STUD (M8X1.25)  
2. 6V-2317 [1] BOLT (M8X1.25)  
3. 8T-0100 [1] BOLT (M8X1.25)  
 

#XEBP75480029
 

118-1727: FRONT HOUSING COVER GROUP

FRONT HOUSING COVER GROUP (1181727 N/S)
PART OF 1693791-Page 2, 4
j118587 XEBP7548
1181727 FRONT HOUSING COVER GROUP Parts scheme
  For full view, you need register

Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-8245 [4] WASHER  
2. 6V-5696 [2] BOLT (M12X1.75)  
3. 4W-2026 [1] COVER  
4. 135-9819 [1] SEAL  
5. 6V-8149 [2] NUT (M12X1.75)  
 

Information:

Special Instruction
Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}
Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}
Specifications
Cylinder Head
C-9 Engines for Caterpillar Built Machines
Cylinder Head Valves
C-9 Engines for Caterpillar Built Machines
Tool Operating Manual
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
Reuse And Salvage Guidelines
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Applied Failure Analysis
Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}
Testing and Adjusting
Engine Valve Lash - Inspect/Adjust
C-9 Engines for Caterpillar Built Machines
Troubleshooting
Valve Rotator or Spring Lock Is Free
C-9 Engine for the 973C Track-Type Loader
Disassembly and Assembly
Rocker Arm and Shaft - Remove
C9
Engine For Caterpillar Built Machines
Rocker Arm and Shaft - Install
C9
Engine For Caterpillar Built Machines
Unit Injector Sleeve - Remove
C9
Engine For Caterpillar Built Machines
Unit Injector Sleeve - Install
C9
Engine For Caterpillar Built Machines
Inlet and Exhaust Valve Guides - Remove and Install
C9
Engine For Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install
C9
Engine For Caterpillar Built Machines
Inlet and Exhaust Valves - Remove and Install
C9
Engine For Caterpillar Built Machines
Cylinder Head - Remove
C9
Engine For Caterpillar Built Machines
Cylinder Head - Install
C9
Engine For Caterpillar Built Machines
Camshaft Bearings - Remove
C9
Engine For Caterpillar Built Machines
Camshaft Bearings - Install
C9
Engine For Caterpillar Built Machines
Service Magazine
Intake Valves are Sticking in Cold Climates {1100, 1105, 7620}
2005/08/15
Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03
A New O-ring for the Injector Sleeve is Now Used {1100}
2007/12/24
Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290}
2009/08/10

Caterpillar Parts SIS Catalog D6R II :

CYLINDER HEAD GROUP
210-5984 CYLINDER HEAD GROUP
CYLINDER HEAD GROUP
210-5987 CYLINDER HEAD GROUP
CONNECTING ROD AND PISTON GROUP
177-7878 CONNECTING ROD AND PISTON GROUP
CRANKSHAFT PULLEY GROUP
215-3673 CRANKSHAFT PULLEY GROUP
CRANKSHAFT SEAL GROUP
189-9306 CRANKSHAFT SEAL GROUP
CRANKSHAFT GROUP
164-6148 CRANKSHAFT GROUP
PLUG GROUP
198-0922 PLUG GROUP
CYLINDER BLOCK COVER GROUP
197-8602 CYLINDER BLOCK COVER GROUP
CYLINDER HEAD ASSEMBLY
210-5985 CYLINDER HEAD ASSEMBLY
VALVE MECHANISM GROUP
155-7927 VALVE MECHANISM GROUP
VALVE MECHANISM GROUP
215-9571 VALVE MECHANISM GROUP
VALVE MECHANISM COVER GROUP
204-5208 VALVE MECHANISM COVER GROUP
VALVE MECHANISM COVER GROUP
204-5208 VALVE MECHANISM COVER GROUP
CAMSHAFT GROUP
164-6100 CAMSHAFT GROUP
FRONT HOUSING GROUP
165-4446 FRONT HOUSING GROUP
FRONT HOUSING FASTENER GROUP
194-5052 FRONT HOUSING FASTENER GROUP

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