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1843961 PUMP GP-FUEL INJECTION-PART 1 OF 7 S/N BAN (T00.05)-UP, BBG (T00.05)-UP PART OF 1765032-Page 13.02, 1765073-Page 15.02 320B U


FUEL SYSTEM
PUMP GP-FUEL INJECTION
CONTROL GP-GOVERNOR
LINES GP-FUEL
SEPARATOR GP-WATER

EXCAVATOR 320B U EXCAVATOR BAN
 320B U 320B LU TRACK-TYPE EXCAVATORS BAN00001-UP (MACHINE) POWERED BY 3066 ENGINE XEBP7838 320B U BAN   (1999)

FUEL SYSTEM

PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
 

#XEBP78380060
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 1 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85460e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 096-9492 [3] PLATE  
2. 125-2922 [1] HOUSING  
3. 5I-7508 [1] GASKET  
4. 085-9659 [3] STUD  
5. 085-9199 [1] PLUG  
6. 125-2923 [1] ADAPTER  
7. 125-2924 [1] ADAPTER  
8. 085-9832 [1] COVER  
9. 096-9486 [2] SCREW  
10. 099-2389 [2] GASKET  
11. 125-2925 [6] PLUG  
12. 1R-9206 [3] NUT  
13. 096-8294 [1] SEAL-O-RING  
14. 125-2926 [6] PLUNGER AS  
15. 125-2927 [6] VALVE  
16. 125-2928 [6] SPRING  
17. 096-8307 [6] GASKET  
18. 125-2929 [6] HOLDER  
19. 096-9491 [6] STOPPER  
20. 096-8290 [6] SEAL  
21. 125-2930 [6] TAPPET  
22. 096-9495 [6] PIN  
23. 125-2931 [6] ROLLER  
24. 125-2932 [6] BUSHING  
25. 125-2933 [6] GUIDE  
26. 085-9888 [1] EYEBOLT  
27. 5I-5147 [1] VALVE  
28. 095-2040 [2] WASHER  
29. 5I-5148 [2] GASKET  
30. 190-5859 [1] EYEBOLT  
31. 096-7632 [2] GASKET  
32. 191-3131 [1] PIPE  
 

#XEBP78380061
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 2 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85461e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 096-9408 B [1] SHIM (T=0.30mm)  
  085-9223 B [1] SHIM (T=0.40mm)  
  085-9224 B [1] SHIM (T=0.50mm)  
  085-9225 B [1] SHIM (T=0.60mm)  
  096-9409 B [1] SHIM (T=0.70mm)  
  085-9226 B [1] SHIM (T=0.80mm)  
  085-9227 B [1] SHIM (T=0.90mm)  
  085-6719 B [1] SHIM (T=1.00mm)  
  085-9228 B [1] SHIM (T=1.10mm)  
  085-9229 B [1] SHIM (T=1.20mm)  
  085-9230 B [1] SHIM (T=1.30mm)  
  085-6720 B [1] SHIM (T=1.40mm)  
  085-9231 B [1] SHIM (T=0.55mm)  
  085-9232 B [1] SHIM (T=0.65mm)  
  085-9233 B [1] SHIM (T=0.75mm)  
  085-9234 B [1] SHIM (T=0.85mm)  
  085-9235 B [1] SHIM (T=0.95mm)  
  085-9236 B [1] SHIM (T=1.05mm)  
  085-9237 B [1] SHIM (T=1.15mm)  
  085-9238 B [1] SHIM (T=1.25mm)  
  085-9239 B [1] SHIM (T=1.50mm)  
  085-8240 B [1] SHIM (T=1.60mm)  
  085-9241 B [1] SHIM (T=0.20mm)  
  085-9242 B [1] SHIM (T=0.25mm)  
  085-9243 B [1] SHIM (T=0.35mm)  
  085-9244 B [1] SHIM (T=0.45mm)  
  085-9245 B [1] SHIM (T=1.35mm)  
  085-9246 B [1] SHIM (T=1.45mm)  
  085-9247 B [1] SHIM (T=1.55mm)  
2. 096-8310 [6] SPRING  
3. 096-9500 [6] SEAT  
4. 096-9502 [6] SEAT  
5. 096-9506 [1] CONTROL  
6. 108-9838 [1] SCREW  
7. 096-9503 [6] PINION  
8. 096-9505 [6] SLEEVE  
9. 085-9195 [6] SCREW  
  B   USE AS REQUIRED
 

#XEBP78380062
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 3 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85462e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
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Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 125-2934 [1] CAMSHAFT  
2. 096-8273 B [2] BEARING  
  085-6723 B [2] BEARING  
3. 096-9508 [1] RING  
4. 087-8884 [1] WASHER  
5. 085-9259 [1] KEY  
6. 096-9507 [2] BEARING  
7. 5I-5146 [1] NUT  
8. 096-9410 B [2] SHIM (T=0.10mm)  
  085-9682 B [2] SHIM (T=0.12mm)  
  085-9683 B [2] SHIM (T=0.14mm)  
  085-9684 B [2] SHIM (T=0.16mm)  
  085-9685 B [2] SHIM (T=0.18mm)  
  096-9411 B [2] SHIM (T=0.50mm)  
  096-9412 B [2] SHIM (T=1.00mm)  
  085-9686 B [2] SHIM (T=0.30mm)  
  5I-7831 B [2] SHIM (T=0.70mm)  
9. 096-7570 [1] SEAL-O-RING  
10. 125-2935 [1] BEARING  
11. 125-2936 [2] SCREW  
12. 096-9385 [2] GASKET  
13. 096-7571 [1] SEAL  
14. 085-9197 [1] COVER  
15. 085-9258 [4] BOLT  
16. 125-2937 [1] GASKET  
  B   USE AS REQUIRED
 

#XEBP78380063
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 4 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85463e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 190-5904 [1] SEAL  
2. 190-5887 [1] NUT  
3. 190-5865 [1] SCREW  
4. 096-9585 [1] ADAPTER  
5. 125-2939 [1] GASKET  
6. 096-8292 [1] SEAL-O-RING  
7. 085-9211 [1] PLUG  
8. 085-9208 [1] PLATE  
9. 085-9261 [1] BOLT  
10. 085-9913 [1] SPRING  
11. 085-9653 [1] KEY  
12. 085-9906 [1] LIMITER  
13. 096-9587 [1] LINK  
14. 085-9645 [1] RING  
15. 096-8359 [1] LEVER AS  
16. 085-9929 [1] LEVER  
17. 125-2938 [1] HOUSING  
18. 085-9658 [6] BOLT  
19. 085-9909 [1] FLYWEIGHT AS  
20. 096-8280 [1] WASHER  
21. 085-9267 [1] NUT  
22. 190-5889 [1] SLEEVE  
23. 085-9932 [1] LEVER AS  
24. 085-9215 [1] SCREW  
25. 5I-5154 [1] CAPSULE  
26. 085-9269 [1] NUT  
27. 085-9677 B [1] SHIM (T=0.20mm)  
  085-9678 B [1] SHIM (T=0.30mm)  
  085-9679 B [1] SHIM (T=0.40mm)  
  085-9680 B [1] SHIM (T=1.00mm)  
  085-9882 B [1] SHIM (T=0.50mm)  
  085-9883 B [1] SHIM (T=1.50mm)  
  085-9884 B [1] SHIM (T=2.00mm)  
  085-9885 B [1] SHIM (T=3.00mm)  
  085-9886 B [1] SHIM (T=4.00mm)  
28. Z [1] CAP  
  B   USE AS REQUIRED
  Z   NOT SERVICED
 

#XEBP78380064
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 5 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85464e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5I-7512 [1] LEVER  
2. 096-6361 [1] SPRING  
3. 1R-9210 [1] GASKET  
4. 191-3132 [1] COVER  
5. 190-5903 [1] PIN  
6. 099-6495 [1] PLUG  
7. 085-9266 [2] BOLT  
8. 085-9271 [1] RING  
9. 096-8289 [1] SEAL-O-RING  
10. 190-5895 [1] BUSHING  
11. 085-9210 [1] SCREW  
12. 085-9205 [1] NUT  
13. 085-9212 [1] NUT  
14. 085-9206 [1] NUT  
15. 085-9916 [1] CAPSULE  
16. 096-8274 [2] GASKET  
17. 096-8297 [1] SEAL-O-RING  
18. 191-3146 [1] COVER  
19. 085-7913 [2] BOLT  
20. 085-9264 [2] BOLT  
21. 5I-5152 [1] NUT  
22. 085-7914 [2] GASKET  
23. 191-3147 [1] NUT  
24. Z [1] ADAPTER  
25. Z [1] CAP  
  Z   NOT SERVICED
 

#XEBP78380065
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 6 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85465e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 190-5914 [1] GASKET  
2. 190-5912 [1] EYEBOLT  
3. 190-5911 [1] ADAPTER  
4. 190-5913 [2] GASKET  
5. 085-9936 [1] LEVER  
6. 085-9652 [1] KEY  
7. 085-9207 B [1] WASHER  
8. 085-7916 [1] COLLAR  
9. 190-5894 B [1] SHIM (T=0.50mm)  
10. 085-9887 [1] SHIM  
11. 096-7567 [1] SEAL  
12. 190-5893 [1] BUSHING  
13. 096-8289 [1] SEAL-O-RING  
14. 085-9271 [1] RING  
15. 191-3139 [1] BOLT  
16. 5I-7832 [1] LEVER  
17. 096-6353 [1] CAP  
18. 099-0059 [1] SPRING  
19. 096-8286 [1] SEAL  
20. 099-8485 [1] BUSHING  
21. 085-9265 [4] BOLT  
22. 096-6346 B [1] SHIM (T=0.20mm)  
  096-6347 B [1] SHIM (T=0.25mm)  
  096-6348 B [1] SHIM (T=0.30mm)  
  096-6349 B [1] SHIM (T=0.35mm)  
  096-6350 B [1] SHIM (T=0.40mm)  
  096-6351 B [1] SHIM (T=0.50mm)  
  B   USE AS REQUIRED
 

#XEBP78380066
 

184-3961: PUMP GP-FUEL INJECTION

1843961 PUMP GP-FUEL INJECTION-PART 7 OF 7
S/N BAN (T00.05)-UP, BBG (T00.05)-UP
PART OF 1765032-Page 13.02, 1765073-Page 15.02
h85466e XEBP7838
1843961 PUMP GP-FUEL INJECTION Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. Z [1] PUMP AS (D.K.C.)  
2. 125-2940 [1] HOUSING  
3. 125-2942 [1] PISTON  
4. 096-8336 [1] SPRING  
5. 5I-5159 [1] PLUG  
6. 125-2943 [1] GASKET  
7. 125-2941 [1] PUSHROD  
8. 085-9899 [1] EYEBOLT  
9. 5I-5164 [1] FILTER  
10. 095-2040 [4] WASHER  
11. 095-2489 [2] VALVE  
12. 095-2490 [2] SPRING  
13. 085-9222 [1] ADAPTER  
14. 096-8288 [2] SEAL-O-RING  
15. 5I-7511 [1] PRIMING PUMP  
16. 085-9888 [1] EYEBOLT  
  Z   NOT SERVICED
 

#XEBP78380067
 

157-3130: CONTROL GP-GOVERNOR

1573130 CONTROL GP-GOVERNOR
h66907e XEBP7838
1573130 CONTROL GP-GOVERNOR Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5C-7261 [2] NUT  
2. 126-2987 [1] BRACKET AS  
3. 4K-6177 [2] CLIP  
4. 8T-4121 [7] WASHER-HARD  
5. 8T-4137 [7] BOLT (L=20mm)  
6. [1] BRACKET AS  
7. 7X-2537 [2] BOLT (L=35mm)  
8. 8T-4224 [6] WASHER-HARD  
9. 9X-8256 [2] WASHER  
10. 8C-8451 [2] BOLT (L=40mm)  
11. 164-8244 [1] LEVER AS  
12. 164-8243 [1] MOTOR AS  
13. 102-8805 [1] RECEPTACLE KIT  
14. 3E-3383 [1] WEDGE  
15. 9W-0852 [6] PIN  
16. 157-3160 [2] JOINT  
   
   
  319-4244 AF [1] CABLE GP-GOVERNOR CONTROL  
  248-4754 [1] HARNESS AS-ENGINE (GOVERNOR BREAKOUT)  
  188-8589 [1] HARNESS AS-WIRING (GOVERNOR ACTUATOR, TEST)  
  309-5871 [1] KIT-MOTOR REPAIR  
  4Y-4079 [3] WIRE AS  
  A   NOT PART OF THIS GROUP
  F   NOT SHOWN
 

#XEBP78380068
 

176-5030: LINES GP-FUEL

1765030 LINES GP-FUEL
1458862-Page 69
h67564e XEBP7838
1765030 LINES GP-FUEL Parts scheme
  For full view, you need register

Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-1442 E HOSE (285cm)  
2. 134-3299 [1] GROMMET  
3. 095-1386 [7] CLAMP  
4. 9M-8406 [4] CLIP  
5. 8T-4121 [11] WASHER-HARD  
6. 8T-4137 [8] BOLT (L=20mm)  
7. 5K-8451 [5] CLIP  
8. 8T-4133 [1] NUT  
9. 145-8862 Y [1] SEPARATOR GP  
10. 096-0061 [4] STRAP  
11. 8T-4195 [2] BOLT (L=30mm)  
12. 3K-8460 [2] PLUG  
13. 5P-1442 E HOSE (340cm)  
14. 5P-1442 E HOSE (340cm)  
15. 5P-1420 E HOSE (26cm)  
16. 7I-7439 E GUARD (20cm)  
17. 7I-7439 E GUARD (20cm)  
18. 3J-7354 [2] SEAL-O-RING (ID=8.92mm)  
19. 1J-9671 [4] SEAL-O-RING (ID=10.52mm)  
20. 8T-9357 [2] ADAPTER  
21. 3E-4091 [2] ELBOW  
  E   ORDER BY THE CENTIMETER
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP78380069
 

145-8862: SEPARATOR GP-WATER

1458862 SEPARATOR GP-WATER
PART OF 1765030-Page 68
h85276e XEBP7838
1458862 SEPARATOR GP-WATER Parts scheme
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Parts for your 320B U EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 112-9401 [1] BOWL AS  
  128-8614 [1] SEAL KIT  
2. 117-4089 [1] ELEMENT  
3. 118-1461 [1] BASE AS  
4. 118-8118 [1] RING  
5. 118-8119 [1] NUT  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  121-4480 [1] BASE KIT  
 

Information:

Truck Engine News
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/01
Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {0782, 1251, 1254, 1290, 1713}
2008/11/01
Engine News
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17
The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17
Tool Operating Manual
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}
Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}
Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
Reuse And Salvage Guidelines
Reuse and Salvage for Fuel Injection Pumps and Nozzles on 3044, 3046, 3064, and 3066 Engines {1251}
Reuse and Salvage for Fuel Injection Pumps and Nozzles on 3044, 3046, 3064, and 3066 Engines {1251}
Disassembly and Assembly
Fuel Injection Pump - Remove
3064 and 3066 Engines for Caterpillar Built Machines
Fuel Injection Pump - Install
3064 and 3066 Engines for Caterpillar Built Machines
Fuel Injection Nozzles - Remove
3064 and 3066 Engines for Caterpillar Built Machines
Fuel Injection Nozzles - Install
3064 and 3066 Engines for Caterpillar Built Machines
Service Magazine
Improved O-Ring Seals for Fuel Injectors for Longer Seal Life {1254}
2003/10/20
An Improved Governor Housing is Now Available {1251}
2004/06/14
Do Not Reuse the Hold Down Bolts for the Fuel Injectors On All Products that Contain C9 Through C32 Engines {1290}
2014/08/14
Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17
Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {1251, 1254, 1290, 1713}
2008/11/17
The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17

Caterpillar Parts SIS Catalog 320B U :

PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
154-0648 PUMP GP-FUEL INJECTION
LINES GP-FUEL
125-2960 LINES GP-FUEL
FILTER GP-FUEL
5I-7954 FILTER GP-FUEL
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
PUMP GP-FUEL INJECTION
184-3961 PUMP GP-FUEL INJECTION
CONTROL GP-GOVERNOR
157-3130 CONTROL GP-GOVERNOR
LINES GP-FUEL
176-5030 LINES GP-FUEL

Truck sale:

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