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CONNECTING ROD AND PISTON GROUP (1777878 N/S) PART OF 2545748-Page 10 D6R II TRACK-TYPE TRACTOR




BASIC ENGINE

PISTON & ROD GP
 

#XEBP85510020
 

177-7878: CONNECTING ROD AND PISTON GROUP

CONNECTING ROD AND PISTON GROUP (1777878 N/S)
PART OF 2545748-Page 10
j118604 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 158-0451 [6] SKIRT  
2. 160-8172 [6] BEARING  
3. 160-8199 [6] ROD ASSEM.  
  160-8194 [1] BEARING  
4. 160-8197 [2] BOLT (MJ12X1.25)  
5. 166-3648 [6] PIN  
6. 166-3657 [6] TUBE ASSEM.  
7. 168-7209 [6] RING (OIL)  
8. 197-9297 [6] CROWN ASSEM.  
9. 197-9299 [6] RING (TOP)  
10. 6V-3940 [6] BOLT (M8X1.25)  
11. 7X-2908 [12] RING  
12. [6] RING (INTERMEDIATE)  
 

#XEBP85510021
 

210-5987: CYLINDER HEAD GROUP

CYLINDER HEAD GROUP (2105987 N/S)
PART OF 2545748-Page 10
REFERENCE: 2275984-Page 21
j118600 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 183-5163 [26] BOLT (MJ16X2)  
2. 9X-8268 [26] WASHER  
3. 210-5984 Y [1] HEAD GROUP  
4. 8C-4984 [5] BOLT (M8X1.25)  
5. 9M-1974 [5] WASHER  
6. 187-1315 [1] GASKET ASSEM.  
  Y   SEE SEPARATE ILLUSTRATION
 

#XEBP85510022
 

210-5984: CYLINDER HEAD GROUP

2105984 CYLINDER HEAD GROUP
PART OF 2105987-Page 20
REFERENCE: 2105985-Page 22
j140324 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [48] LOCK  
2. 211-2134 [24] RETAINER  
3. 163-2442 [12] VALVE (INTAKE)  
4. 260-4856 [24] GUIDE  
5. 163-2478 [24] SEAL  
6. 9S-8004 [5] PLUG  
7. 153-4906 [5] SEAL  
8. 271-7442 [2] PLUG  
9. 183-2317 [2] SEAL  
10. 190-6115 [24] SPRING  
11. 190-6117 [24] SPRING  
12. 210-5985 Y [1] HEAD AS  
13. 3K-0360 [2] SEAL  
14. 9S-8005 [2] PLUG  
15. 8T-6764 [2] PLUG  
16. 183-7889 [12] SEAT  
17. 188-3122 [12] VALVE (EXHAUST)  
  Y   SEPARATE ILLUSTRATION
 

#XEBP85510023
 

210-5985: CYLINDER HEAD ASSEMBLY

CYLINDER HEAD ASSEMBLY (2105985 N/S)
PART OF 2275984-Page 21
j131767 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-0623 [6] PLUG  
2. 8M-5860 [18] PLUG  
3. 176-7688 [12] INSERT (INTAKE)  
4. 176-7690 [12] INSERT (EXHAUST)  
5. 229-1490 [6] SLEEVE  
6. 8C-0563 [12] SEAL  
 

#XEBP85510024
 

155-7927: VALVE MECHANISM GROUP

VALVE MECHANISM GROUP (1557927 N/S)
PART OF 2545748-Page 10
REFERENCE: 2159571-Page 24
j144869 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 264-6156 [12] ROD  
2. 163-2437 [12] LIFTER AS  
3. 215-9571 Y [1] VALVE MECHANISM GROUP  
4. 216-1598 [12] SPRING  
5. 244-5891 [12] BRIDGE  
  Y   SEPARATE ILLUSTRATION
 

#XEBP85510025
 

215-9571: VALVE MECHANISM GROUP

VALVE MECHANISM GROUP (2159571 N/S)
PART OF 1557927-Page 23
j120022 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 163-2445 [1] SHAFT ASSEM.  
2. 8F-6575 [2] PLUG  
3. 164-5669 [2] STAND  
4. 176-5913 [4] STAND  
5. 176-5914 [1] STAND  
6. 163-2447 [6] ARM ASSEM.  
7. 163-2449 [6] ARM ASSEM.  
8. 5P-8245 [7] WASHER  
9. 8T-0646 [7] BOLT (M12X1.75)  
10. 163-2459 [6] SPRING  
11. 183-4365 [12] SCREW  
  184-2515 [12] NUT (M10X1.5)  
 

#XEBP85510026
 

204-5208: VALVE MECHANISM COVER GROUP

VALVE MECHANISM COVER GROUP (2045208 N/S)
EFFECTIVE WITH SERIAL No. BMK00501-BMK00552
PART OF 2545750-Page 4, 6, 2901144-Page 8
j126232 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 230-6156 [1] COVER GROUP  
  5P-5678 D SEAL (2.3m)  
2. 204-4444 [1] BREATHER ASSEM.  
  185-3159 [1] SEPARATOR  
  160-0526 [1] O-RING  
  124-0506 [1] SEAL  
3. 208-0039 [9] FASTENER ASSEM.  
4. 218-0397 [1] COVER ASSEM.  
5. 217-5701 D SEAL (2.3m)  
6. 9M-1974 [11] WASHER  
7. 6V-5219 [11] BOLT (M8X1.25)  
  D   ORDER BY THE m
 

#XEBP85510027
 

204-5208: VALVE MECHANISM COVER GROUP

VALVE MECHANISM COVER GROUP (2045208 N/S)
EFFECTIVE WITH SERIAL No. BMK00553-
PART OF 2545750-Page 4, 6, 2901144-Page 8
j140319 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 204-4444 [1] BREATHER AS  
  124-0506 [1] SEAL  
  160-0526 [1] O-RING  
  185-3159 [1] SEPARATOR  
2. 9N-0869 C [9] WASHER  
3. 244-4500 C [9] SPRING  
4. 295-7559 C [1] COVER GROUP  
  285-4106 [1] SEAL  
5. 271-2418 C [1] BASE GROUP  
  268-3490 [1] SEAL AS  
6. 6V-5219 C [11] BOLT (M8X1.25)  
7. 8T-0100 [9] BOLT (M8X1.25)  
8. 9M-1974 [11] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
 

#XEBP85510028
 

164-6100: CAMSHAFT GROUP

CAMSHAFT GROUP (1646100 N/S)
PART OF 2545748-Page 10
j118596 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 107-7694 [1] PLATE  
2. 216-9782 [1] CAMSHAFT ASSEM.  
3. 1B-8705 [1] KEY  
4. 205-1322 [1] GEAR (100 TEETH)  
5. 6V-3940 [2] BOLT (M8X1.25)  
 

#XEBP85510029
 

165-4446: FRONT HOUSING GROUP

FRONT HOUSING GROUP (1654446 N/S)
PART OF 2545748-Page 10
j118602 XEBP8551
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Parts for your D6R II TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 190-5166 [1] HOUSING  
2. 6V-3918 [4] BOLT (M8X1.25)  
3. 6V-5217 [4] BOLT (M8X1.25)  
4. 9M-1974 [12] WASHER  
5. 1U-8846 FB GASKET MAKER  
  B   USE AS REQUIRED
  F   NOT SHOWN
 

Information:

Special Instruction
Replacement of the Double Notch Piston Skirts on C9 Engines{1225}
Replacement of the Double Notch Piston Skirts on C9 Engines{1225}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
Specifications
Piston and Rings
C-9 Engines for Caterpillar Built Machines
Connecting Rod Bearing Journal
C-9 Engines for Caterpillar Built Machines
Connecting Rod
C-9 Engines for Caterpillar Built Machines
Tool Operating Manual
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Reuse And Salvage Guidelines
Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Testing and Adjusting
Engine Crankcase Pressure (Blowby) - Test
C-9 Engines for Caterpillar Built Machines
Compression - Test
C-9 Engines for Caterpillar Built Machines
Excessive Bearing Wear - Inspect
C-9 Engines for Caterpillar Built Machines
Cylinder Liner Projection - Inspect
C-9 Engines for Caterpillar Built Machines
Piston Ring Groove - Inspect
C-9 Engines for Caterpillar Built Machines
Connecting Rod Bearings - Inspect
C-9 Engines for Caterpillar Built Machines
Disassembly and Assembly
Bearing Clearance - Check
C9
Engine For Caterpillar Built Machines

Piston Cooling Jets - Remove and Install
C9
Engine For Caterpillar Built Machines

Pistons and Connecting Rods - Remove
C9
Engine For Caterpillar Built Machines

Pistons and Connecting Rods - Install
C9
Engine For Caterpillar Built Machines

Connecting Rod Bearings - Remove
C9
Engine For Caterpillar Built Machines

Connecting Rod Bearings - Install
C9
Engine For Caterpillar Built Machines

Pistons and Connecting Rods - Assemble
C9
Engine For Caterpillar Built Machines

Pistons and Connecting Rods - Disassemble
C9
Engine For Caterpillar Built Machines

Service Magazine

Caterpillar Parts SIS Catalog D6R II :

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