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ENGINE AR-GENERAL E180 EXCAVATOR


ENGINE ARRANGEMENT
ENGINE AR
BASIC ENGINE
CYLINDER BLOCK GP
CRANKSHAFT GP
CAMSHAFT GP
PISTON & ROD GP


ENGINE ARRANGEMENT

ENGINE AR
 

#XEBP98340001
 

ENGINE AR-GENERAL

ENGINE AR-GENERAL
XEBP98340001 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  8N-2177 Y [1] CONTROL GP-GOVERNOR  
  7C-4275 Y [1] ENGINE AR  
  7C-6505 Y [1] SENDER GP  
  3J-5390 [2] PLUG -INSTALL ON RIGHT SIDE OF BLOCK AT REAR & ON RIGHT SIDE OF FRONT HOUSING  
  Y   SEPARATE ILLUSTRATION
 

#XEBP98340002
 

7C-4275: ENGINE AR

7C4275 ENGINE AR
Engine S/N 45V54065-Up
XEBP98340002 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2W-1020 Y [1] ALTERNATOR GP  
  1W-7298 Y [1] BREATHER GP-CRANKCASE  
  2W-1337 Y [1] CAMSHAFT GP-SINGLE  
  4W-1339 Y [1] CONTROL GP-FUEL RATIO  
  1W-8094 Y [1] COOLER GP-ENGINE OIL  
  1W-1352 Y [1] COVER GP-VALVE MECHANISM  
  7W-6273 Y [1] CRANKSHAFT GP  
  6N-9049 Y [1] CYLINDER BLOCK GP  
  Y [1] CYLINDER HEAD GP  
  6N-7207 Y [1] DRIVE GP-WATER PUMP  
  4W-3146 Y [1] ELBOW GP-EXHAUST  
  7N-5589 Y [1] FILLER GP-OIL  
  8N-5930 Y [1] FILTER GP-ENGINE OIL  
  7C-4844 Y [1] FILTER GP-FUEL  
  Y [1] FLYWHEEL GP  
  7C-4828 Y [1] GAUGE GP-OIL LEVEL  
  1W-1355 Y [1] GEAR GP-FRONT  
  7N-1154 Y [1] HOUSING GP-FLYWHEEL  
  1W-1353 Y [1] HOUSING GP-FRONT  
  1W-5554 Y [1] LIFTING GP-ENGINE  
  2W-8182 Y [1] LINES GP-AIR  
  7C-7439 Y [1] LINES GP-AIR  
  1W-1354 Y [1] LINES GP-FUEL INJECTION  
  8N-3131 Y [1] LINES GP-TURBOCHARGER OIL  
  4N-0188 Y [1] LINES GP-WATER  
  6N-6085 Y [1] MANIFOLD GP-EXHAUST  
  7C-6502 Y [1] PAN GP-OIL  
  6N-7205 Y [1] PULLEY GP-AUXILIARY DRIVE  
  2W-4403 Y [1] PUMP GP-FUEL TRANSFER  
  7C-7440 Y [1] PUMP GP-GOVERNOR AND FUEL INJ  
  7C-6503 Y [1] PUMP GP-OIL  
  4N-0660 Y [1] PUMP GP-WATER  
  2W-1040 Y [4] ROD AND PISTON GP  
  6N-1678 Y [1] STARTING MOTOR GP-ELECTRIC  
  9Y-0828 Y [1] SUPPORT-FRONT ENGINE  
  6N-5079 Y [1] TURBOCHARGER GP  
  1W-5720 Y [1] VALVE MECHANISM GP  
  3N-3790 [1] PLATE-SERIAL NO.-TOP REAR CORNER L H SIDE OF BLOCK  
  4B-4158 [2] SCREW-DRIVE  
    THE FOLLOWING KITS ARE FOR SERVICE REPAIR:
  7X-2402 GASKET KIT-SINGLE CYLINDER HEAD  
  8T-2468 GASKET KIT-CENTRAL AND LOWER STRUCTURE  
  7X-7659 GASKET KIT-FRONT STRUCTURE  
  8C-3792 GASKET KIT-REAR STRUCTURE  
  6V-2501 GASKET KIT-TURBOCHARGER MOUNTING  
  7X-7658 GASKET KIT-FUEL SYSTEM  
  8T-7981 GASKET KIT-OIL COOLER AND LINES  
  6V-6896 WATER PUMP REBUILD KIT  
  Y   SEPARATE ILLUSTRATION
 

#XEBP98340003
 

6N-9049: CYLINDER BLOCK GP

6N9049 CYLINDER BLOCK GP
7N4821-Page 0-5
c231754 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-4821 Y [1] BLOCK ASSEM.  
    (Separate Illustration)
  Y   SEPARATE ILLUSTRATION
 

#XEBP98340004
 

7N-4821: CYLINDER BLOCK AS

7N4821 CYLINDER BLOCK AS
Part Of 6N9049 Cylinder Block
Field Replacement Order 2W7902-Page 0-06 And 2W7901 Block Kit
c483178 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8002 [2] DOWEL-HOLLOW  
2. 1M-3735 C [1] DOWEL  
3. 9N-5246 C [2] BEARING-CAMSHAFT  
4. 1A-2223 [1] DOWEL  
5. 4N-0098 [1] SHAFT-FUEL PUMP IDLER  
6. 4N-0952 [2] PLUG-CUP  
7. 4B-4845 [1] PLUG  
8. 8S-4740 [10] BOLT  
9. 6N-8146 [5] CAP-CRANKSHAFT BEARING  
10. 5M-6214 [5] PLUG-PIPE  
11. 7N-0817 C [4] ORIFICE-COOLING JET  
12. 3H-5552 [3] PLUG-CUP  
13. 3J-5390 [1] PLUG  
14. 4B-9782 [1] BALL  
15. 3F-0957 C [2] DOWEL  
16. 1W-5920 [1] BEARING-CAMSHAFT  
17. 5M-6214 B [1] PLUG-PIPE  
  9N-6275 AFP SLEEVE-CYLINDER  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  F   NOT SHOWN
  P   FOR SALVAGE OF DAMAGED LIFTER BORES IN CYL BLOCK, QUANTITY TO BE DETERMINED BY USER
 

#XEBP98340005
 

2W-7902: CYLINDER BLOCK AS

2W7902 BLOCK AS-CYLINDER
Field Replacement For 7N4821 When Used With 2W7901 Block Kit
c495927 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-8002 [2] DOWEL-HOLLOW  
2. 1M-3735 [1] DOWEL  
3. 9N-5246 C [2] BEARING-CAMSHAFT  
4. 1A-2223 [1] DOWEL  
5. 4N-0098 [1] SHAFT-FUEL PUMP IDLER  
6. 4N-0952 [2] PLUG-CUP  
7. 4B-4845 [1] PLUG  
8. 8S-4740 [10] BOLT  
9. 6N-8146 [5] CAP-CRANKSHAFT BEARING  
10. 5M-6214 [6] PLUG-PIPE  
11. 3H-5552 [3] PLUG-CUP  
12. 3J-5390 [1] PLUG  
13. 4B-9782 [1] BALL  
14. 3F-0957 [2] DOWEL  
  C   CHANGE FROM PREVIOUS TYPE
 

#XEBP98340006
 

7W-6273: CRANKSHAFT GP

7W6273 CRANKSHAFT GP
c342653 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-3200 [1] SEAL GP-CRANKSHAFT  
2. 1W-0312 [3] BEARING-MAIN  
3. 1W-0311 [2] BEARING-MAIN  
    (INTERMEDIATE)
4. 7N-9342 [2] PLATE-THRUST  
5. 9L-7735 [1] SEAL-LIP TYPE  
6. 1W-9771 R [1] CRANKSHAFT AS  
7. 1W-9812 [1] GEAR (40 TEETH)  
  5H-2671 [1] KEY-WOODRUFF  
  R   REMFG PART MAY BE AVAILABLE
 

#XEBP98340007
 

2W-1337: CAMSHAFT GP-SINGLE

2W1337 CAMSHAFT GP-SINGLE
c464598 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-1221 [1] CAMSHAFT  
2. 2W-1577 [1] WASHER-THRUST  
3. 0S-0509 [2] BOLT  
4. 8S-1491 [1] LOCK  
5. 0L-0639 [4] BOLT  
6. 1W-4402 [1] GEAR-CAMSHAFT (80 TEETH)  
   
    THE FOLLOWING REPAIR
    KIT IS AVAILABLE:
  9Y-3352 R [1] KIT-CAMSHAFT  
    (INCLUDES CAMSHAFT,
    LIFTERS & LUBRICANT)
  R   REMFG PART MAY BE AVAILABLE
 

#XEBP98340008
 

2W-1040: PISTON & ROD GP

2W1040 ROD AND PISTON GP- 4 REQUIRED
2W4841-Page 0-09
c466251 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-4841 Y [1] PISTON GP  
2. 8N-6308 [1] BEARING-CONNECTING ROD (STANDARD)  
  1W-3906 A [1] BEARING-CONNECTING ROD  
    1.27MM(.05 IN)UNDERSIZE
  1N-3821 A [1] BEARING-ROD  
    .254MM(.01 IN)UNDERSIZE
  1N-3822 A [1] BEARING-ROD  
    .51MM(.021 IN)UNDERSIZE
3. 8N-3753 [1] ROD AS-CONNECTING  
  9N-5082 [1] BEARING-CONNECTING ROD  
4. 9N-3832 [2] BOLT-CONNECTING ROD  
  9L-7669 [2] NUT-CONNECTING ROD  
5. 7N-9803 [1] PIN-PISTON  
6. 8N-7294 [2] RETAINER-PIN  
  A   NOT PART OF THIS GROUP
  Y   SEPARATE ILLUSTRATION
 

#XEBP98340009
 

2W-4841: PISTON GP

2W4841 PISTON GP
Part Of 2W1040 Rod and Piston
c456490 XEBP9834
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Parts for your E180 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-6233 [1] RING-PISTON-TOP (COMPRESSION)  
2. 2W-8045 [1] RING AS-PISTON (OIL)  
3. 2W-4831 C [1] BODY AS-PISTON  
4. 2W-8411 A [1] BODY AS-PISTON  
  2W-8647 A [1] RING GP-PISTON 1.02MM(.04IN.)OVERSIZE  
  9N-0578 [1] RING-PISTON-TOP (COMPRESSION)  
  2W-8417 [1] RING-PISTON (OIL)  
5. 2W-8410 A [1] BODY AS-PISTON  
  2W-8646 A [1] RING GP-PISTON .51MM(.02IN.)OVERSIZE  
  9N-0581 [1] RING-PISTON-TOP (COMPRESSION)  
  2W-8416 [1] RING-PISTON (OIL)  
  2W-8265 CA [1] RING GP-PISTON (CONSISTS OF A COMPLETE  
    SET OF RINGS FOR ONE
    STANDARD PISTON)
  A   NOT PART OF THIS GROUP
  C   CHANGE FROM PREVIOUS TYPE
 

Information:

Truck Engine News
Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Engine News
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}
Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze {1000, 1348, 1395}
Special Instruction
Troubleshooting Engine Vibration In Vehicular Equipment{1000}
Troubleshooting Engine Vibration In Vehicular Equipment{1000}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Use of the 4C3502 Engine Repair Indicator Kit{0781, 1000}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Using The 5P6524 Engine Timing Indicator Group And 1P540 Flow Checking Tool Group{0782, 1000}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Recommended Storage Procedures For Hydraulic Excavators {0355, 1000, 1250, 7000}
Recommended Storage Procedures For Hydraulic Excavators {0355, 1000, 1250, 7000}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Differences in Appearance of Cat <SUP>&reg;</SUP> Reman Parts when Compared to New Parts {1000, 1250}
Differences in Appearance of Cat ® Reman Parts when Compared to New Parts {1000, 1250}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Technical Information Bulletin
Remanufactured Water Pumps For 3204 And 3208 Engines
Remanufactured Water Pumps For 3204 And 3208 Engines
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
Specifications
Introduction
3204 VEHICULAR ENGINE
Engine Design
3204 VEHICULAR ENGINE
Tool Operating Manual
Using the Caterpillar Fuel Flow Monitor System{0782, 1000, 1250}
Using the Caterpillar Fuel Flow Monitor System{0782, 1000, 1250}
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
Systems Operation
Systems Operation
3204 VEHICULAR ENGINE
Reuse And Salvage Guidelines
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}
Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Cleaning Components with Carbon Dioxide (CO<SUB>2</SUB>) {0680, 1000, 7000}
Cleaning Components with Carbon Dioxide (CO2) {0680, 1000, 7000}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Guideline for Proper Gasket Handling and Installation {0599, 0648, 0681, 1000, 7555}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}
Scrap Barrel Analysis {0374, 0599, 0700, 0701, 0738, 1000, 7000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Contamination Control Guidelines
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}
Contamination Control of Rebuilt Engines by Using a Particle Counting Process Patent Pending{1000, 1300}
Applied Failure Analysis
Failure Analysis Report - AFA Good Report {0374, 1000}
Failure Analysis Report - AFA Good Report {0374, 1000}
Reference Guide for a Proper Failure Analysis by CAT Dealer {0374, 1000}
Reference Guide for a Proper Failure Analysis by CAT Dealer {0374, 1000}
Product Evaluation Report - AFA Bad Report {0374, 1000}
Product Evaluation Report - AFA Bad Report {0374, 1000}
Testing and Adjusting
Testing And Adjusting
3204 VEHICULAR ENGINE
Technical Analysis
Technical Analysis 1 (TA1) Visual Inspection for Excavator {0372, 1000, 7000, 753T, 7565}
Technical Analysis 1 (TA1) Visual Inspection for Excavator {0372, 1000, 7000, 753T, 7565}
Service Magazine
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Process to Print Collage Schematics {0374, 1000, 7000}
Process to Print Collage Schematics {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}

Caterpillar Parts SIS Catalog E180 :

Truck sale:

 
 
CAT E180

BLOUNT PARTS & EQUIPMENT
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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