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GLOW PLUG (5S8500 N/S) Effective with Serial No. 43V11419--UP 920 WHEEL LOADER


ELECTRICAL AND STARTING SYSTEM
GLOW PLUG GP
STARTING MOTOR GP
STARTING AR
ALTERNATOR GP-CHARGING

WHEEL LOADER 920 WHEEL LOADER 75J
 920 WHEEL LOADER 75J03573-UP (MACHINE) POWERED BY 3304 ENGINE XMBP9625 920 75J   (1980)

ELECTRICAL AND STARTING SYSTEM

GLOW PLUG GP
GLOW PLUG GP
5S-8500 GLOW PLUG GP
GLOW PLUG GP
5S-8500 GLOW PLUG GP
 

#XMBP96250160
 

5S-8500: GLOW PLUG GP

GLOW PLUG (5S8500 N/S)
Effective with Serial No. 43V11419--UP
j18596e XMBP9625
5S8500 GLOW PLUG GP Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1C-0569 [2] BOLT  
  9M-1974 [2] WASHER  
2. 7N-9634 [1] LEAD ASSEM.  
3. 4N-0360 [4] GLOW PLUG  
    (Instructions for Installing Glow Plugs)
 

#XMBP96250161
 

4N-7765: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (4N7765 N/S)
Effective with Serial No. 75J3573~75J3857
3Y2007 Motor Assembly part are shown on Pages 76 and 77
j9163e XMBP9625
4N7765 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4H-7869 [1] GASKET  
2. 8S-2332 [3] BOLT  
  3B-4510 [3] LOCKWASHER  
  2S-0736 [3] WASHER  
3. 3Y-2007 Y [1] MOTOR GROUP (Basic)  
    (See Separate Illustration)
4. 9F-4337 [1] WIRE ASSEM.  
5. 9F-3068 [1] TERMINAL  
6. 9F-5509 [2] INSULATOR  
7. 7F-8032 [1] TERMINAL  
  Y   SEPARATE ILLUSTRATION
 

#XMBP96250162
 

7N-7115: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (7N7115 N/S)
Effective with Serial No. 75J3858~75J5772 (For Japan)
Effective with Serial No. 75J3858~75J5939 (For outside Japan)
3Y2007 Motor Assembly parts are shown on Pages 76 and 77
j16282e XMBP9625
7N7115 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4H-7869 [1] GASKET  
2. 7J-8902 [3] BOLT  
  8D-5054 [3] WASHER  
3. 3Y-2007 Y [1] MOTOR GROUP (Basic)  
    (See Separate Illustration)
4. 9F-4337 [1] WIRE ASSEM.  
5. 9F-3068 [1] TERMINAL  
6. 9F-5509 [2] INSULATOR  
7. 7F-8032 [1] TERMINAL  
  Y   SEPARATE ILLUSTRATION
 

#XMBP96250163
 

7N-7115: ELECTRIC STARTING MOTOR

ELECTRIC STARTING MOTOR (7N7115 N/S)
Effective with Serial No. 75J5773--UP (For Japan)
Effective with Serial No. 75J5940--UP (For outside Japan)
3Y8852 Starting Motor parts are shown on Page 77A
j25200e XMBP9625
7N7115 ELECTRIC STARTING MOTOR Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9F-4337 [1] WIRE ASSEM.  
2. 2L-8054 [1] TERMINAL  
3. 2L-8052 [1] TERMINAL  
4. 3Y-8852 Y [1] MOTOR GROUP  
    (See Separate Illustration)
5. 7J-8902 [3] BOLT  
  8D-5054 [3] WASHER  
6. 4H-7869 [1] GASKET  
  Y   SEPARATE ILLUSTRATION
 

#XMBP96250164
 

3Y-2007: MOTOR ASSEMBLY

3Y2007 MOTOR ASSEMBLY--Part 1 of 2
Effective with Serial No. 75J3573~75J5772 (For Japan)
Effective with Serial No. 75J3573~75J5939 (For outside Japan)
Part of Electric Starting Motor shown on Pages 74 and 75
j20850e XMBP9625
3Y2007 MOTOR ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5A-6515 [4] MACHINE SCREW (Hex. Head)  
2. 5A-4630 [10] LOCKWASHER  
3. 3Y-3067 C [8] SCREW ASSEM.  
4. 5A-6516 [6] MACHINE SCREW (Hex. Head)  
5. 5A-7171 [2] MACHINE SCREW (Hex. Head)  
6. 5A-4629 [7] LOCKWASHER  
7. 3Y-8522 C [1] SWITCH ASSEM.  
8. [1] FRONT BRACKET ASSEM.  
9. 5A-3565 [1] BUSHING  
10. 5A-7162 [1] SET SCREW  
11. 5A-6498 [1] SET SCREW  
12. 5A-3475 [1] KEY (Woodruff)  
13. 5A-3606 [1] RING  
14. [1] PINION STOPPER  
15. 5A-3604 [6] BOLT (Hex. Socket Head)  
16. 5A-3600 [5] MACHINE SCREW (Hex. Head)  
17. 3Y-3070 C [8] MACHINE SCREW  
18. 3Y-3068 C [2] SCREW ASSEM.  
19. 5A-5820 [8] BRUSH ASSEM.  
20. 5A-7160 [1] REAR BRACKET BRUSH HOLDER ASSEM.  
  5A-7161 [1] REAR BRACKET ASSEM.  
  5A-7162 [1] SET SCREW (8mm Dia)  
21. 5A-9291 [1] BUSHING  
22. 5A-6498 [1] SET SCREW  
23. 3Y-2881 [4] NUT  
24. [4] LOCKWASHER  
  5A-7164 [4] WASHER  
25. 3Y-1022 C [1] INSULATOR  
26. 3Y-2879 C [1] BRUSH HOLDER ASSEM.  
27. 5A-3769 [4] SPRING  
28. 5A-3545 [1] INSULATOR  
29. 5A-3547 [2] SEAL  
30. 5A-3544 [2] INSULATOR  
31. 3Y-2880 C [1] BOLT (Terminal)  
32. 3Y-3904 C [2] SCREW ASSEM.  
33. 5A-4632 [3] WASHER  
34. 3Y-3903 C [1] SCREW ASSEM.  
  C   INDICATES CHANGE
 

#XMBP96250165
 

3Y-2007: MOTOR ASSEMBLY

3Y2007 MOTOR ASSEMBLY--Part 2 of 2
Effective with Serial No. 75J3573~75J5772 (For Japan)
Effective with Serial No. 75J3573~75J5939 (For outside Japan)
Part of Electric Starting Motor shown on Pages 74 and 75
j21589e XMBP9625
3Y2007 MOTOR ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5A-7179 [1] LEAD ASSEM.  
2. 3Y-4168 C [1] CONNECTOR  
3. 3Y-4424 C [1] SWITCH ASSEM.  
4. 3Y-4426 C [1] TERMINAL ASSEM.  
5. 3Y-4425 C [1] CONTACT ASSEM.  
6. 5A-3621 [1] PLUNGER  
7. 5A-3619 [1] BOOT ASSEM.  
8. 5A-3618 [1] SPRING  
9. 5A-3617 [1] RETAINER  
10. 5A-3616 [1] SCREW  
11. 5A-3608 [2] CONNECTOR PLATE  
12. 5A-3589 [1] LEVER ASSEM.  
13. 5A-7172 [2] PIN  
14. 5A-7173 [2] COTTER PIN  
15. 5A-7176 [1] SCREW  
16. 5A-7175 [1] GASKET  
17. 5A-7174 [1] PIN  
18. 5A-5713 [1] CLUTCH ASSEM. (12 Teeth)  
19. 3Y-8792 C [1] HOLDER  
20. 3Y-8794 C [1] COLLAR  
21. 3Y-8793 C [1] COLLAR  
  3Y-8795 C [1] RING  
22. 5A-3603 [1] SEAL  
23. 3Y-2352 [1] BRACKET ASSEM.  
  5A-7162 [1] SCREW (8mm Dia)  
24. 5A-9290 [1] BUSHING  
  5A-6498 [1] SCREW (3mm Dia)  
25. 5A-3599 [2] SEAL  
26. 5A-3598 [1] SEAL  
27. 5A-3602 [2] WASHER (0.25mm Thick)  
28. 5A-3601 [1] WASHER (3.0mm Thick)  
29. 5A-5791 [1] ARMATURE ASSEM.  
30. 5A-3591 [4] POLE  
31. 5A-3593 [1] FIELD COIL ASSEM.  
32. 3Y-4805 C [1] BAND ASSEM.  
33. 5A-6125 [1] PIN (With Hole)  
34. 5A-6126 [1] PIN (With Thread)  
35. 3Y-3069 [1] MACHINE SCREW  
36. 5A-3595 [1] WASHER  
37. 5A-3594 [1] WASHER (Insulator)  
  C   INDICATES CHANGE
 

#XMBP96250166
 

3Y-8852: MOTOR GP-ELECTRIC

3Y8852 STARTING MOTOR GROUP
Effective with Serial No. 75J5773--UP
Part of Electric Starting Motor shown on Page 75A
j25199e XMBP9625
3Y8852 MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4Y-0369 [1] INSULATOR  
2. 4Y-0372 [1] SEAT  
3. 4Y-0349 [1] HOLDER ASSEM.  
  4Y-0350 [4] SPRING  
  4Y-0351 [1] BRUSH SET  
4. 4Y-0346 [1] SWITCH ASSEM.  
  4Y-0347 [1] BOOT  
5. 4Y-0356 [1] GASKET  
6. 4Y-0378 [1] BRACKET ASSEM.  
7. 4Y-0375 [1] SEAL  
8. 4Y-0344 [1] LEVER  
9. 4Y-0345 [1] SCREW SET  
10. 4Y-0371 [1] SEAL  
11. 4Y-0352 [1] BRACKET ASSEM.  
12. 4Y-0353 [1] FRONT METAL  
13. 4Y-0354 [1] SET STOPER  
14. 4Y-0355 [1] CLUTCH ASSEM.  
15. 5A-3604 [6] BOLT  
16. 4Y-0376 [6] WASHER  
17. 4Y-0364 [1] WASHER SET  
18. 4Y-0357 [1] SHAFT ASSEM.  
19. 4Y-0358 [1] BEARING  
20. 4Y-0360 [1] BRACKET  
21. 4Y-0366 [2] GASKET  
22. 4Y-0377 [1] YOKE ASSEM.  
  4Y-0351 [1] BRUSH SET  
23. 4Y-0361 [1] ARMATURE SET  
24. 4Y-0362 [1] BEARING  
25. 4Y-0363 [1] BEARING  
26. 4Y-0370 [1] BOLT SET  
27. 4Y-0373 [1] PLATE  
28. 4Y-0367 [1] RING  
29. 4Y-0368 [1] INSULATOR  
30. 4Y-0348 [1] BRACKET  
31. 4Y-0359 [1] SWITCH  
32. 4Y-0343 [1] SCREW SET  
33. 5A-7175 [1] GASKET  
34. 5A-7174 [1] PIN  
35. 5A-7176 [1] SCREW  
 

#XMBP96250167
 

3Y-4141: CHARGING ALTERNATOR

CHARGING ALTERNATOR (3Y4141 N/S)
Effective with Serial No. 75J3573~75J4418
5A8908 Alternator Assembly parts are shown on
Page 80
j13012e XMBP9625
3Y4141 CHARGING ALTERNATOR Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5A-8909 [1] WIRE ASSEM.  
2. 5A-3646 [1] TERMINAL  
3. 2L-8076 [1] TERMINAL  
4. 9S-4029 [1] WIRE ASSEM.  
5. 2L-8076 [2] TERMINAL  
6. 2N-7744 [1] SWITCH (Pressure)  
7. 3B-8822 [1] ELBOW  
8. 9S-4146 [1] WIRE ASSEM.  
  2L-8069 [1] TERMINAL  
  2L-8066 [1] TERMINAL  
9. 8S-4183 [1] STRAP  
10. 0S-1585 [2] BOLT  
11. 2S-6735 [1] SPACER  
12. 8M-4791 [3] WASHER  
13. 9S-6129 [1] PULLEY  
14. 5A-8908 Y [1] ALTERNATOR ASSEM.  
    (See Separate Illustration)
15. 9S-1240 [1] NUT ASSEM.  
16. 7S-6723 [1] BRACKET  
17. 0S-1571 [1] BOLT (44.5mm Long)  
18. 0S-1619 [1] BOLT (76mm Long)  
19. 1D-4574 [1] BOLT (152mm Long)  
  Y   SEPARATE ILLUSTRATION
 

#XMBP96250168
 

6N-5468: ALTERNATOR GP-CHARGING

CHARGING ALTERNATOR (6N5468 N/S)
Effective with Serial No. 75J4419~75J4903
3Y6691 Alternator Group parts are shown on Page 81A
j15479e XMBP9625
6N5468 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-4146 [1] WIRE ASSEM.  
  2L-8069 [1] TERMINAL (To Earth)  
  2L-8066 [1] TERMINAL (To Grand)  
2. 3Y-6691 CY [1] ALTERNATOR GROUP  
    (See Separate Illustration)
3. 8S-4183 [1] STRAP  
4. 0S-1585 [2] BOLT  
5. 2S-6735 [1] SPACER  
6. 8M-4791 [2] WASHER  
7. 9S-6129 [1] PULLEY  
8. 9S-1240 C [1] NUT ASSEM.  
9. 1F-0748 [1] NUT (Weld)  
10. 0S-1571 [1] BOLT  
11. 7S-6723 [1] BRACKET  
12. 0L-1352 C [1] BOLT  
13. 1D-4574 [1] BOLT  
  8M-4791 [1] WASHER  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#XMBP96250169
 

6N-5468: ALTERNATOR GP-CHARGING

CHARGING ALTERNATOR (6N5468 N/S)
Effective with Serial No. 75J4904~75J5940
3Y8200 Alternator parts are shown on Page 81C
j19997e XMBP9625
6N5468 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-4146 [1] WIRE ASSEM.  
  2L-8069 [1] TERMINAL (To Ground)  
  2L-8066 [1] TERMINAL (To Alternator)  
2. 3Y-8200 CY [1] ALTERNATOR GROUP  
    (See Separate Illustration)
3. 8S-4183 [1] STRAP  
4. 0S-1585 [2] BOLT  
5. 2S-6735 [1] SPACER  
6. 8M-4791 [3] WASHER  
7. 9S-6129 [1] PULLEY  
8. 9S-1240 [1] NUT ASSEM  
9. 1F-0748 [1] NUT (Weld)  
10. 0S-1571 [1] BOLT  
11. 7S-6723 [1] BRACKET  
12. 0L-1352 [1] BOLT  
13. 1D-4574 [1] BOLT  
  C   Indicates Change
  Y   SEPARATE ILLUSTRATION
 

Information:

Caterpillar Parts SIS Catalog 920 :

GLOW PLUG GP
5S-8500 GLOW PLUG GP
FUEL INJECTION LINES
7N-4549 FUEL INJECTION LINES
7N-3870 GOVERNOR GP
GOVERNOR GP
7N-3870 GOVERNOR GP
3N-3387 FUEL INJECTION PUMP GROUP
FUEL INJECTION PUMP GROUP
3N-3387 FUEL INJECTION PUMP GROUP
STOP GP-RACK
2S-9519 STOP GP-RACK
FUEL INJECTION PUMP AND GOVERNOR
7N-3879 FUEL INJECTION PUMP AND GOVERNOR
ELECTRIC STARTING MOTOR
4N-7765 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
7N-7115 ELECTRIC STARTING MOTOR
ELECTRIC STARTING MOTOR
7N-7115 ELECTRIC STARTING MOTOR
MOTOR ASSEMBLY
3Y-2007 MOTOR ASSEMBLY
3Y-2007 MOTOR ASSEMBLY
MOTOR GP-ELECTRIC
3Y-8852 MOTOR GP-ELECTRIC
CHARGING ALTERNATOR
3Y-4141 CHARGING ALTERNATOR
ALTERNATOR GP-CHARGING
6N-5468 ALTERNATOR GP-CHARGING

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