8N3165 ENGINE ARRANGEMENT -- Basic -- Part 1 of 2 3204 Engine Serial No. 45V45751-UP (Effective with Vehicle Serial No. 5KC1-UP) 916

Part No	Qty	Parts name
6N-9049 Y	[1]	CYLINDER BLOCK GROUP
2W-1337 Y	[1]	CAMSHAFT GROUP
1W-9768 Y	[1]	CRANKSHAFT GROUP
		--OR--
7C-0688 Y	[1]	CRANKSHAFT GROUP
2W-1040 Y	[4]	CONNECTING ROD AND PISTON GROUP
1W-1352 Y	[1]	VALVE MECHANISM COVER GROUP
6N-2397 RY	[1]	CYLINDER HEAD GROUP
2W-1678 Y	[1]	ENGINE LIFTING GROUP
1W-5720 Y	[1]	VALVE MECHANISM GROUP
1W-1355 Y	[1]	FRONT GEAR GROUP
6N-7205 Y	[1]	AUXILIARY DRIVE PULLEY GROUP
1W-1353 Y	[1]	FRONT HOUSING GROUP
2W-4002 Y	[1]	WATER PUMP DRIVE GROUP
4Y-1183 Y	[1]	ENGINE SUPPORT GROUP
		--OR--
7W-6410 Y	[1]	ENGINE SUPPORT GROUP
6N-2683 Y	[1]	FLYWHEEL GROUP
6N-1318 Y	[1]	FLYWHEEL HOUSING GROUP
		--OR--
4W-8593 Y	[1]	FLYWHEEL HOUSING GROUP
6N-3052 Y	[1]	OIL PAN GROUP
R		REMFG PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#XMBP97490002

8N-3165: ENGINE AR

ENGINE AR

8N3165 ENGINE ARRANGEMENT -- Basic -- Part 2 of 2
3204 Engine Serial No. 45V45751-UP
(Effective with Vehicle Serial No. 5KC1-UP)

XMBP97490002 XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
1W-7298 Y	[1]	BREATHER GROUP
8N-5930 Y	[1]	OIL FILTER GROUP
2W-2833 Y	[1]	ENGINE OIL PUMP GROUP
1W-8094 Y	[1]	ENGINE OIL COOLER GROUP
4N-0188 Y	[1]	WATER LINES GROUP
4N-0660 Y	[1]	WATER PUMP GROUP
6N-5079 Y	[1]	TURBOCHARGER GROUP
4W-5025 Y	[1]	AIR LINES GROUP
6N-6085 Y	[1]	EXHAUST MANIFOLD GROUP
1W-8869 Y	[1]	TURBOCHARGER OIL LINES GROUP
1W-2481 Y	[1]	TACHOMETER DRIVE COVER GROUP
1W-5867 Y	[1]	FUEL FILTER & LINES GROUP
1W-1354 Y	[1]	FUEL INJECTION PUMP GROUP
2W-4403 Y	[1]	FUEL TRANSFER PUMP GROUP
4W-4938 Y	[1]	GOVERNOR & FUEL INJECTION PUMP GROUP
1W-8874 Y	[1]	FUEL PRIMING PUMP AND PRIMARY FILTER GROUP
1W-5824 Y	[1]	AIR COMPRESSOR GROUP
1W-5291 Y	[1]	AIR COMPRESSOR LINES GROUP
Y		SEPARATE ILLUSTRATION

#XMBP97490003

6N-9049: CYLINDER BLOCK GP

CYLINDER BLOCK GP

CYLINDER BLOCK (6N9049 N/S)
Effective with Serial No. 45V45751-UP

j27824e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-7902	[1]	BLOCK ASSEM.
2.	9L-8002	[2]	DOWEL
3.	1M-3735	[1]	DOWEL
4.	9L-8072	[2]	BEARING
5.	1A-2223	[1]	DOWEL
6.	4N-0098	[1]	SHAFT
7.	4N-0952	[2]	PLUG
8.	4B-4845	[1]	PLUG
9.	8S-4740	[10]	BOLT
10.	6N-8146	[5]	CAP
11.	5M-6214	[6]	PLUG
12.	3H-5552	[3]	PLUG
13.	3J-5390	[1]	PLUG
14.	4B-9782	[1]	BALL
15.	3F-0957	[2]	DOWEL
16.	3P-1896	[2]	PLUG
17.	7N-0817	[4]	ORIFICE
	7M-4593	[4]	PLUG
18.	1W-5920	[1]	BEARING
19.	2P-2772	[1]	COVER
	4N-0933 J	[1]	GASKET
20.	0L-1351	[2]	BOLT
	5M-2894 J	[2]	WAHSER
	J		PARTS OF D4H ONLEY

#XMBP97490004

1W-9768: CRANKSHAFT GP

CRANKSHAFT GP

CRANKSHAFT (1W9768 N/S)
Effective with Serial No. 45V45751~45V49085

j23705e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1W-0036	[1]	SEAL GROUP
2.	1W-0312	[3]	BEARING (Main, No. 1, 3, 5)
	1W-1661 H	[3]	BEARING (0.25mm Undersize)
	1W-1662 H	[3]	BEARING (0.51mm Undersize)
	1W-1663 H	[3]	BEARING (1.27mm Undersize)
3.	1W-0311	[2]	BEARING (Main, No. 2, 4)
	1W-1655 H	[2]	BEARING (0.25mm Undersize)
	1W-1656 H	[2]	BEARING (0.51mm Undersize)
	1W-1657 H	[2]	BEARING (1.27mm Undersize)
4.	7N-9342	[2]	PLATE
5.	9L-7735	[1]	SEAL
6.	1W-9771 R	[1]	CRANKSHAFT ASSEM.
7.	1W-9812	[1]	GEAR (40 Teeth)
	5H-2671	[1]	KEY
	H		NOT PART OF CRANKSHAFT
	R		REMFG PART MAY BE AVAILABLE

#XMBP97490005

7C-0688: CRANKSHAFT GP

CRANKSHAFT GP

CRANKSHAFT (7C688 N/S)
Effective with Serial No. 45V49086-UP

j28296e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7W-3202	[1]	SEAL GROUP
2.	1W-0311	[2]	BEARING
	1W-1655	[2]	BEARING (0.25mm UNDERSIZE)
	1W-1656	[2]	BEARING (0.51mm UNDERSIZE)
3.	7N-9342	[2]	PLATE
4.	1W-9771 R	[1]	CRANKSHAFT ASSEM.
5.	5H-2671	[1]	KEY
	1W-9812	[1]	GEAR (40 TEETH)
6.	9L-7735	[1]	SEAL
7.	1W-0312	[3]	BEARING
	1W-1661	[3]	BEARING (0.25mm UNDERSIZE)
	1W-1662	[3]	BEARING (0.51mm UNDERSIZE)
	R		REMFG PART MAY BE AVAILABLE

#XMBP97490006

2W-1337: CAMSHAFT GP-SINGLE

CAMSHAFT GP-SINGLE

CAMSHAFT (2W1337 N/S)
Effective with Serial No. 45V45751-UP

j23704e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	0L-0639	[4]	BOLT
2.	1W-4402	[1]	GEAR
3.	2W-1221	[1]	CAMSHAFT
4.	0S-0509	[2]	BOLT
5.	2W-1577	[1]	WASHER
6.	8S-1491	[1]	LOCK

#XMBP97490007

2W-1040: PISTON & ROD GP

PISTON & ROD GP

CONNECTING ROD AND PISTON (2W1040 N/S) -- 4 Required
Effective with Serial No. 45V45751-UP

j25801e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2W-4841 C	[1]	PISTON GROUP (Standard)
	2W-4831 C	[1]	BODY ASSEM.
2.	9L-6233 H	[1]	RING (Compression)
3.	2W-8045 H	[1]	RING ASSEM. (Oil)
4.	2W-8410 C	[1]	PISTON BODY ASSEM.
			(0.51mm Oversize)
	2W-8411 C	[1]	PISTON BODY ASSEM.
			(1.02mm Oversize)
5.	9N-0581	[1]	RING (0.51mm Oversize)
	9N-0578	[1]	RING (1.02mm Oversize)
6.	9L-9673	[1]	RING (0.51mm Oversize)
	9L-9323	[1]	RING (1.02mm Oversize)
7.	7N-9803	[1]	PIN
8.	8N-7294	[2]	RETAINER
9.	8N-6308	[1]	BEARING (Standard)
	1N-3821	[1]	BEARING (0.25mm Undersize)
	1N-3822	[1]	BEARING (0.51mm Undersize)
	1W-3906	[1]	BEARING (1.27mm Undersize)
10.	8N-3753 R	[1]	ROD ASSEM.
	9N-5082	[1]	BEARING
11.	9N-3832	[2]	BOLT
	9L-7669	[2]	NUT
			The Following Service Part is Available:
	2W-8265	[1]	RING GROUP
			(Consists of Marked H)
	C		INDICATES CHANGE
	R		REMFG PART MAY BE AVAILABLE

#XMBP97490008

6N-2397: CYLINDER HEAD GP

CYLINDER HEAD GP

CYLINDER HEAD (6N2397 N/S)
Effective with Serial No. 45V45751-45V54277

j28297e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	0L-1329	[4]	BOLT (7.6CM LONG)
			(LOCATION "E")
2.	3H-7654	[18]	WASHER
3.	0S-1571	[1]	BOLT (4.4CM LONG)
			(LOCATION "C")
4.	7W-2059	[1]	GASKET
5.	5M-6213	[2]	PLUG
6.	5B-9603	[2]	BOLT (12.7CM LONG)
			(LOCATION "D")
7.	9N-5125	[4]	VALVE (EXHAUST)
8.	4W-4031 R	[1]	HEAD ASSEM.
	2B-0858	[1]	PLUG
9.	9N-2837	[4]	INSERT (EXHAUST)
10.	8M-5860	[4]	PLUG
11.	9L-7657	[1]	PLUG
12.	5M-6213	[1]	PLUG
13.	2N-8943	[4]	INSERT (INTAKE)
14.	1W-9897	[8]	WASHER
15.	8N-5645	[4]	VALVE (INTAKE)
16.	2B-0947	[4]	BOLT (5.7CM LONG)
			(LOCATION "G")
17.	2H-6488	[6]	BOLT (12.7CM LONG)
			(LOCATION "F")
18.	1D-4572	[4]	BOLT (14CM LONG)
			(LOCATION "A")
19.	1A-5964	[1]	BOLT
20.	1W-4259	[8]	SPRING
21.	1W-4260	[8]	RETAINER
22.	2A-4429	[16]	LOCK
	R		REMFG PART MAY BE AVAILABLE

#XMBP97490009

6N-2397: CYLINDER HEAD GP

CYLINDER HEAD GP

CYLINDER HEAD (6N2397 N/S)
Effective with Serial No. 45V54278-UP

j30852e XMBP9749

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Parts for your 916 WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	0L-1329	[4]	BOLT (7.6CM LONG)
			(LOCATION E)
2.	3H-7654	[18]	WASHER
3.	0S-1571	[1]	BOLT (4.4CM LONG)
			(LOCATION C)
4.	7W-2059	[1]	GASKET
6.	5B-9603	[2]	BOLT (12.7CM LONG)
			(LOCATION D)
7.	9N-5125	[4]	VALVE (EXHAUST)
8.	7C-2320 RC	[1]	HEAD ASSEM.
	2B-0858	[1]	PLUG
9.	9N-2837	[4]	INSERT (EXHAUST)
10.	5M-6213	[2]	PLUG
11.	8M-5860	[4]	PLUG
12.	9L-7657	[1]	PLUG
13.	2N-8943	[4]	INSERT (EXHAUST)
14.	1W-4260	[8]	RETAINER
15.	1W-9897	[8]	WASHER
16.	2A-4429	[16]	ROCK
17.	9L-7682	[4]	VALVE (INTAKE)
18.	2B-0947	[4]	BOLT (5.7cm LONG)
			(LOCATION G)
19.	2H-6488	[6]	BOLT (12.7cm LONG)
			(LOCATION F)
20.	1D-4572	[4]	BOLT (14cm LONG)
			(LOCATION A)
21.	1A-5964	[1]	BOLT
22.	1W-4259	[8]	SPRING
	C		INDICATES CHANGE
	R		REMFG PART MAY BE AVAILABLE