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2Y5204 CRANKSHAFT GP-TYPE 1 ENGINE S/N 59Z1-99999, 4YD1-UP FIELD REPLACEMENT OF 2Y4505 ORDER 2Y4515-PAGE 9.02 & 1-5S6296, 1-9S3111, 1-6N8853 SEALS D4E


BASIC ENGINE
CRANKSHAFT GP
PISTON & ROD GP
CRANKSHAFT GP
CAMSHAFT GP
PISTON & ROD GP
BALANCER GP
CAMSHAFT GP
CYLINDER HEAD GP

TRACK-TYPE TRACTOR D4E TRACK-TYPE TRACTOR 31C
 D4E TRACTORS / POWER SHIFT / 31C00100-UP (MACHINE) POWERED BY 3304 ENGINE ZEBP1416 D4E 31C   (1983)

BASIC ENGINE

CRANKSHAFT GP
CRANKSHAFT BEARING REPLACEMENTS
CRANKSHAFT AS
2Y-4515 CRANKSHAFT AS
CRANKSHAFT GP
2Y-5204 CRANKSHAFT GP
CRANKSHAFT GP
2Y-5204 CRANKSHAFT GP
HUB GP-CRANKSHAFT
2P-8598 HUB GP-CRANKSHAFT
SEAL GP-CRANKSHAFT
2P-6224 SEAL GP-CRANKSHAFT
PULLEY GP-CRANKSHAFT
7N-2887 PULLEY GP-CRANKSHAFT
 

#ZEBP14160020
 

2Y-5204: CRANKSHAFT GP

2Y5204 CRANKSHAFT GP-TYPE 1
ENGINE S/N 59Z1-99999, 4YD1-UP
FIELD REPLACEMENT OF 2Y4505 ORDER 2Y4515-PAGE 9.02 &
1-5S6296, 1-9S3111, 1-6N8853 SEALS
c407890 ZEBP1416
2Y5204 CRANKSHAFT GP Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-4505 C [1] CRANKSHAFT AS  
2. 9F-2247 [4] PLUG  
3. 7N-9342 [2] PLATE-THRUST  
4. 4W-5738 C [5] BEARING-MAIN  
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14160021
 

2Y-5204: CRANKSHAFT GP

2Y5204 CRANKSHAFT GP-TYPE 2
FOR FIELD REPLACEMENT OF 2Y4505 CRANKSHAAFT AS. ODER 2Y4515-PAGE 9.02
c407890 ZEBP1416
2Y5204 CRANKSHAFT GP Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-4505 C [1] CRANKSHAFT AS  
2. 9F-2247 [4] PLUG  
3. 7N-9342 [2] PLATE-THRUST  
4. 4W-5738 C [5] BEARING-MAIN  
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14160022
 

2P-8598: HUB GP-CRANKSHAFT

2P8598 HUB GP-CRANKSHAFT
ENGINE S/N 59Z1-99999, 4YD1-UP
c512201 ZEBP1416
2P8598 HUB GP-CRANKSHAFT Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-5687 [1] HUB-CRANKSHAFT  
2. 5S-9948 [1] WASHER-PULLEY  
3. 7B-5163 [1] BOLT  
 

#ZEBP14160023
 

4N-4028: PISTON & ROD GP

4N4028 ROD & PISTON GP-4 REQUIRED
ENGINE S/N 59Z1-99999
c222700 ZEBP1416
4N4028 PISTON & ROD GP Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-9804 C [1] PIN-PISTON  
2. 9H-4015 [2] RETAINER-PIN  
3. 6N-8061 C [1] ROD AS-CONNECTION  
  7S-9347 [1] BEARING  
4. 1P-9956 [2] BOLT-CONNECTING ROD  
  5S-6348 [2] NUT-SPECIAL  
5. 7M-7821 [1] BEARING-CONNECTING ROD (STANDARD)  
  2S-0502 [1] BEARING-.254MM US (.010IN)UNDERSIZE  
  2S-0503 [1] BEARING-.508MM US (.020IN)UNDERSIZE  
  7M-7826 [1] BEARING-.762MM US (.030IN)UNDERSIZE  
6. 8N-3181 C [1] PISTON GP  
7. 9S-7788 [1] RING-PISTON (OIL)  
8. 5S-6750 [1] RING-INTERMEDIATE  
9. 7S-8378 [1] RING-PISTON TOP  
  7S-9404 [1] RING GP-PISTON  
    (INCL COMPLETE SET
    OF RINGS FOR ONE
    PISTON)
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14160024
 

2P-6224: SEAL GP-CRANKSHAFT

2P6224 SEAL GP-CRANKSHAFT
ENGINE S/N 59Z1-99999, 4YD1-UP
c490391 ZEBP1416
2P6224 SEAL GP-CRANKSHAFT Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-0452 [1] SEAL GP-CRANKSHAFT (COUNTERCLOCKWISE ROTATION)(REAR)  
2. 362-8853 [1] SEAL GP-CRANKSHAFT (CLOCKWISE ROTATION) (FRONT)  
   
    -OR-
   
  9Y-9895 [1] SEAL GP-CRANKSHAFT (CLOCKWISE ROTATION) (FRONT)  
 

#ZEBP14160025
 

2P-6201: CAMSHAFT GP-SINGLE

2P6201 CAMSHAFT GP-SINGLE
ENGINE S/N 59Z1-99999
c227965 ZEBP1416
2P6201 CAMSHAFT GP-SINGLE Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-4111 C [1] CAMSHAFT  
2. 7S-2204 [1] WASHER-THRUST  
3. 8S-1491 [1] LOCK  
4. 0S-0509 [2] BOLT  
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14160026
 

1W-6588: PISTON & ROD GP

1W6588 ROD & PISTON GP-4 REQUIRED
ENGINE S/N 4YD1-UP
c312149 ZEBP1416
1W6588 PISTON & ROD GP Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-9805 [1] PIN-PISTON  
2. 1S-9543 [2] RETAINER-PIN  
3. 8N-1721 R [1] ROD AS-CONNECTING  
  8N-1849 [1] BEARING-CONNECTING ROD  
4. 1P-9956 [2] BOLT-CONNECTING ROD  
  5S-6348 [2] NUT-SPECIAL  
5. 8N-8220 C [1] BEARING-CONNECTING ROD (STANDARD)  
  8N-8221 AC [1] BEARING-CONNECTING ROD (.25MM)UNDERSIZE  
  8N-8222 AC [1] BEARING-CONNECTING ROD (.51MM)UNDERSIZE  
  8N-8223 AC [1] BEARING-CONNECTING ROD (.76MM)UNDERSIZE  
6. 1W-6757 R [1] BODY AS-PISTON  
7. 9L-6934 [1] RING-PISTON (OIL)  
8. 5S-6750 [1] RING-INTERMEDIATE  
9. 9S-3029 [1] RING-PISTON TOP  
10. 2W-6091 AC [1] RING GP-PISTON  
11. 9S-3029 [1] RING-PISTON TOP  
12. 5S-6750 [1] RING-INTERMEDIATE  
13. 9L-6934 [1] RING-PISTON (OIL)  
  A   NOT PART OF THIS GROUP
  C   CHANGE FROM PREVIOUS TYPE
  R   REMFG PART MAY BE AVAILABLE
 

#ZEBP14160027
 

5S-6425: BALANCER GP

5S6425 BALANCER GP
ENGINE S/N 59Z1-99999
c342450 ZEBP1416
5S6425 BALANCER GP Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5M-2894 C [4] WASHER  
2. 4S-6417 [2] PLATE-THRUST  
3. 4N-7977 C [1] SHAFT AS-BALANCE (RH)  
  4N-7978 [1] SHAFT AS-BALANCE (LH)  
    (20 TEETH)
    (EA SHAFT AS INCL)
  4N-7976 C [1] SHAFT-BALANCE  
  4H-9699 C [1] KEY-WOODRUFF  
4. 0S-1594 [4] BOLT  
  1N-8354 [2] LOCK  
    -OR-
  030-8535 C [4] BOLT-SELF LOCKING  
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14160028
 

1N-4436: CAMSHAFT GP-SINGLE

1N4436 CAMSHAFT GP-SINGLE
ENGINE S/N 4YD1-UP
c479356 ZEBP1416
1N4436 CAMSHAFT GP-SINGLE Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8S-1491 [1] LOCK  
2. 7S-2204 [1] WASHER-THRUST  
3. 0S-0509 [2] BOLT  
4. 7C-3862 [1] CAMSHAFT  
 

#ZEBP14160029
 

2P-6530: COVER GP-CYLINDER HEAD

2P6530 COVER GP-CYLINDER HEAD
ENGINE S/N 4YD1-UP
c348448 ZEBP1416
2P6530 COVER GP-CYLINDER HEAD Parts scheme
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Parts for your D4E TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1P-6367 [1] COVER  
  5S-6735 [1] GASKET  
2. 2P-3201 [4] BOLT-WASHER HEAD  
    -OR-
  0S-1594 B [4] BOLT (25.4MM LG)  
  5M-2894 B [4] WASHER  
  B   USE AS REQUIRED
 

Information:

Special Instruction
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installing Crankshaft Seals And Wear Sleeves Using The Former 9S8868, 9S8873, 9S8881 And 9S8888 Tools Groups{1160, 1161, 0704}
Installation Of Service Replacement Thrust Plates{1203}
Installation Of Service Replacement Thrust Plates{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1160, 1161}
Installation Of Crankshaft Seals And Wear Sleeves{1160, 1161}
Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Installation Of Service Replacement Crankshaft For A 3304 Or 3306 Engine{1202}
Installation Of Service Replacement Crankshaft For A 3304 Or 3306 Engine{1202}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Crankshaft Seal And Wear Sleeve Installation{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Installation Of Seal Groups With Hydrodynamic Grooves In The Seal Lip{1160, 1161}
Specifications
Crankshaft
3304 & 3306 VEHICULAR ENGINES
Bearing Surface (Journal) For Main Bearings
3304 & 3306 VEHICULAR ENGINES
Bearing Surface (Journal) For Connecting Rods
3304 & 3306 VEHICULAR ENGINES
Crankshaft Hub
3304 & 3306 VEHICULAR ENGINES
Tool Operating Manual
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
Reuse And Salvage Guidelines
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}
Disassembly and Assembly
Crankshaft Main Bearings
3304 & 3306 VEHICULAR ENGINE
Crankshaft Rear Seal And Wear Sleeve
3304 & 3306 VEHICULAR ENGINE
Crankshaft
3304 & 3306 VEHICULAR ENGINE
Vibration Damper And Pulley
3304 & 3306 VEHICULAR ENGINE
Crankshaft Front Seal And Wear Sleeve
3304 & 3306 VEHICULAR ENGINE
Service Magazine
Engine Storage; Engine Start-Up After Storage{1000}
1982/02/22
Use 6V6035 Hardness Tester On Crankshafts{0651,1202}
1982/02/22
Inspection Marks On Bearings{7551,1230,1226,1203,1219,1227}
1982/05/03
New Crankshaft Assemblies{1202,1204,1206,1207,1212}
1982/11/01
6V6142 And 6V6143 Installers Can Be Used To Install Crankshaft Seals And Wear Sleeves{0622,0626,1160,1161}
1982/11/01
Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1983/05/16
Reuse Of Engine Bearings{1230}
1983/05/16
Crankshaft Failures{1202,1230}
1983/11/21
Reuse Of Engine Bearings{1230,1219,1203}
1983/11/21
Remanufactured Undersize Crankshafts Are Available{1202}
1983/11/21
New Crankshaft Thrust Plate{1203}
1984/01/09
New Connecting Rod And Main Bearings Used{1230,1219,1203}
1984/03/26
Installing New Copper Bonded Bearings Can Extend Engine Life{1230,1203,1219}
1985/04/29
Remanufactured Crankshafts Are Available In Standard And Two Undersize Dimensions (U.S. and Canada){1202,7754}
1985/11/18
Bearing Failures On Engines Due To Lack Of Lubrication{1230,1219,1203,1202}
1986/09/08
Tools To Remove Wear Sleeves From Crankshafts{0621,7558}
1977/04/18
Tools To Install Crankshaft Seal And Wear Sleeve{1160,1161,0622}
1977/07/11
Crankshaft Support Groups Are Available To Measure Bent Crankshafts{0653,1202}
1977/11/07
Double Lip Seal With Hydrodynamic Grooves Used At Rear Of Crankshaft {1161,1200}
1987/09/28
Use New Main Bearings In Replacement Cylinder Blocks{1203,1201}
1978/06/12
Change In Procedure To Check Main Bearing Clearance{1203}
1978/08/28
Four Crankshaft Rear Seals Are Available For Use On 3304 And 3306 Engines{1161}
1979/03/26
Check Crankshaft Seals During Installation Of Engine Overhaul Gasket Kits; Add A Wear Sleeve When Needed{7555,7558,1161}
1979/06/04
New Centering Rings For Oversized Main Bearings{0665,1230}
1979/06/04
Improved Engine Design Uses Cylinder Block With Spacer Plate And New Crankshaft Thrust Plates{1000}
1979/07/02
Checking Crankshaft Journal Surface Hardness On Remanufactured Crankshafts{1202}
1991/01/07
New Front Crankshaft Seal Used{1160,1202}
1991/02/18
Use the 171-7212 Wear Sleeve to Repair the Crankshaft Hub {1160}
2011/09/20
A New Type of Main Bearing is Available {1203}
2005/12/26
40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202}
2006/01/16

Caterpillar Parts SIS Catalog D4E :

CRANKSHAFT AS
2Y-4515 CRANKSHAFT AS
COVER GP-CYLINDER BLOCK
2Y-6286 COVER GP-CYLINDER BLOCK
COVER GP-CYLINDER BLOCK
7N-1088 COVER GP-CYLINDER BLOCK
COVER GP-CYLINDER BLOCK
2Y-6286 COVER GP-CYLINDER BLOCK
CRANKSHAFT BEARING REPLACEMENTS
CYLINDER BLOCK AS
7N-6552 CYLINDER BLOCK AS
CYLINDER BLOCK GP
1N-3574 CYLINDER BLOCK GP
CYLINDER BLOCK AS
1W-2131 CYLINDER BLOCK AS
CRANKSHAFT GP
2Y-5204 CRANKSHAFT GP
HUB GP-CRANKSHAFT
2P-8598 HUB GP-CRANKSHAFT
PISTON & ROD GP
4N-4028 PISTON & ROD GP
SEAL GP-CRANKSHAFT
2P-6224 SEAL GP-CRANKSHAFT
CAMSHAFT GP-SINGLE
2P-6201 CAMSHAFT GP-SINGLE
PISTON & ROD GP
1W-6588 PISTON & ROD GP
BALANCER GP
5S-6425 BALANCER GP
CAMSHAFT GP-SINGLE
1N-4436 CAMSHAFT GP-SINGLE

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