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2Y1920 STARTING MOTOR GP-ELECTRIC PART OF 2Y1921 STARTING MOTOR-ELECTRIC D6D TRACK-TYPE TRACTOR


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
ALTERNATOR GP-CHARGING
LIGHTING GP
START GP-NEUTRAL
POWER TRAIN
CLUTCH GP

TRACK-TYPE TRACTOR D6D TRACK-TYPE TRACTOR 38C
 D6D TRACTOR-SPECIAL APPLICATION / DIRECT DRIVE / 38C00100-UP (MACHINE) POWERED BY 3306 ENGINE ZEBP1423 D6D 38C   (1983)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STARTING MOTOR GP-ELECTRIC
2Y-1921 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
2Y-1920 STARTING MOTOR GP-ELECTRIC
 

#ZEBP14230240
 

2Y-1920: STARTING MOTOR GP-ELECTRIC

2Y1920 STARTING MOTOR GP-ELECTRIC
PART OF 2Y1921 STARTING MOTOR-ELECTRIC
c314445 ZEBP1423
2Y1920 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-2373 [1] PINION  
2. 2Y-2374 [1] BAFFLE  
3. 2Y-2375 [1] SUPPORT AS  
4. 2Y-2376 [1] SEAL  
5. 2Y-2377 [1] BEARING  
6. 2Y-2378 [1] SLEEVE  
7. 2Y-2379 [1] BEARING  
8. 2Y-2380 [1] CLUTCH AS  
9. 2Y-2384 [1] ARMATURE AS  
10. 2Y-2385 [1] BEARING  
11. 2Y-2386 [1] COIL AS  
12. 2Y-2387 [1] STEM AS  
13. 2Y-2390 [8] SCREW  
    -OR-
  2Y-7497 CM [8] SCREW  
14. 2Y-2391 [1] STUD  
15. 2Y-2392 [1] SUPPORT AS  
16. 2Y-2393 [1] TERMINAL (POS)  
17. 2Y-2394 [1] TERMINAL (NEG)  
18. 2Y-2396 [1] COVER  
19. 2Y-2397 [1] SWITCH AS (SOLENOID)  
20. 2Y-2398 [1] SWITCH AS (SOLENOID)  
21. 2Y-2399 [3] STUD  
22. 2Y-2382 [2] SCREW  
23. 2Y-2383 [1] SEAL  
24. 2Y-2858 [1] BUSHING  
25. 2Y-5785 C [1] NUT  
  2Y-5786 C [1] WASHER  
   
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  2Y-1799 [1] KIT-BRUSH  
  2Y-2400 [1] KIT-TERMINAL  
  2Y-5024 [1] KIT-MISCELLANEOUS  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#ZEBP14230241
 

2Y-4212: ALTERNATOR GP-CHARGING

2Y4212 ALTERNATOR GP
S/N 38C100-360
PART OF 2Y2936 ALTERNATOR
c324181 ZEBP1423
2Y4212 ALTERNATOR GP-CHARGING Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-3316 [1] COVER AS  
2. 2Y-3317 [1] STATOR  
3. 2Y-3318 [1] DISC  
4. 2Y-3319 [1] FAN  
5. 2Y-3321 [1] BEARING  
6. 2Y-3322 [1] ROTOR  
7. 2Y-3323 [1] COVER AS  
8. 2Y-3324 [1] BEARING  
9. 2Y-3392 [1] CAPACITOR AS  
10. 2Y-3325 [4] SCREW  
11. 3B-4502 [4] LOCKWASHER  
12. 2Y-3326 [4] WASHER  
13. 2Y-3344 [1] LOCKWASHER  
   
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  2Y-3327 [1] KIT-ROTOR  
  2Y-3328 [1] KIT-BRUSH & SPRING  
  2Y-3436 [1] KIT-SCREW (D+)  
  2Y-3333 [1] KIT-SCREW  
  2Y-3334 [1] KIT-SCREW  
  2Y-3437 [1] KIT-SCREW (DF)  
  2Y-3438 [1] KIT-RECTIFIER SCREW (MOUNTING)  
 

#ZEBP14230242
 

8P-6556: LIGHTING GP

8P6556 LIGHTING GP
4 LAMP, 24 VOLT. S/N 38C100-329
2Y4477-PAGE 71
ALSO AN ATTACHMENT
c406359 ZEBP1423
8P6556 LIGHTING GP Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-4477 Y [4] LAMP GP-FLOOD  
2. 9P-3187 [1] WIRE AS  
  5P-5624 DB WIRE (14 GA)  
3. 2L-8075 [1] TERMINAL  
4. 5P-5610 [1] CONNECTOR  
5. 3S-2093 [1] STRAP-CABLE  
6. 1S-1888 [2] BRACKET-LAMP  
7. 3B-4510 [4] LOCKWASHER  
8. 1H-5166 C [6] CLIP  
9. 3B-1915 [16] BOLT  
10. 1D-4717 [18] NUT  
11. 1H-5165 [5] CLIP-WIRE  
12. 5P-1075 [20] WASHER-HARD (CONICAL)  
13. 5D-3183 [4] NUT-FULL  
  2B-8352 [8] WASHER  
14. 8P-6361 [1] WIRE AS  
15. 9S-9604 [2] CONDUIT AS  
    (EACH INCLUDES)
  5P-0694 DB CONDUIT  
  1S-2294 [2] BOOT-CONDUIT  
  1S-6870 [2] LINER-CONDUIT  
16. 8M-2773 [2] CLIP  
17. 0S-1594 [2] BOLT  
18. 0S-0509 [2] BOLT  
19. 9P-3348 [1] WIRE AS  
20. 9P-3186 [1] WIRE AS  
21. 1H-5166 [2] CLIP (LARGE)  
    OR
  8M-2773 C [2] CLIP (SMALL)  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
  Y   SEPARATE ILLUSTRATION
 

#ZEBP14230243
 

8P-6568: LIGHTING GP

8P6568 LIGHTING GP
4 LAMP, 24 VOLT, S/N 38C371-UP
2Y4477-PAGE 71
ALSO AN ATTACHMENT
c511337 ZEBP1423
8P6568 LIGHTING GP Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9P-3186 [1] WIRE AS  
2. 9P-6890 B [2] PLATE AS  
    (EACH CONTAINS)
  4V-1204 [1] PLATE  
  1S-1888 [1] BRACKET-LAMP  
3. 1D-4610 B [8] BOLT  
  4B-4283 B [16] WASHER  
  1B-4331 B [8] NUT  
  3B-4512 B [8] LOCKWASHER  
4. 1H-5165 [4] CLIP-WIRE  
5. 9P-3187 [1] WIRE AS  
6. 9P-3348 [1] WIRE AS  
7. 1H-5166 C [5] CLIP  
8. 0S-0509 [2] BOLT  
9. 5P-1075 [12] WASHER-HARD (CONICAL)  
10. 5D-3183 [4] NUT-FULL  
  2B-8352 [8] WASHER  
11. 2Y-4477 CY [4] LAMP GP-FLOOD  
12. 6K-8179 [8] CLIP  
13. 1S-1888 [2] BRACKET-LAMP  
14. 3B-1915 [8] BOLT  
  1D-4717 [8] NUT  
  4B-4278 C [8] WASHER (PLAIN)  
15. 8P-6362 [1] WIRE AS  
16. 5Y-1455 [1] GUARD AS-LAMP  
17. 1A-2029 C [2] BOLT  
18. 5Y-1456 [1] GUARD AS-LAMP  
19. 4M-7470 [2] GROMMET  
20. 3B-4510 [4] LOCKWASHER  
21. 3S-2093 [1] STRAP-CABLE  
22. 8H-3526 C [2] WASHER  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#ZEBP14230244
 

2Y-4477: LAMP GP-FLOOD

2Y4477 LAMP GP-FLOOD
24 VOLT
PART OF 8P6556 & 8P6568 LIGHTING GP
c323297 ZEBP1423
2Y4477 LAMP GP-FLOOD Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2Y-7668 C [1] LAMP AS-FLOOD  
  2Y-7666 [1] LAMP AS  
2. 2P-2541 [1] BODY AS  
3. 2M-5282 [1] RING-MOUNTING  
4. 2M-5284 [2] MOLDING AS  
  5M-6668 [2] SCREW-MACHINE  
  C   CHANGE FROM PREVIOUS TYPE
 

#ZEBP14230245
 

2Y-5430: START GP-NEUTRAL

2Y5430 START GP-NEUTRAL
S/N 38C100-370
c305512 ZEBP1423
2Y5430 START GP-NEUTRAL Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] HARNESS AS  
  5P-5622 D WIRE (10 GAUGE)  
  5P-5624 D WIRE (14 GAUGE)  
2. 009-8708 [4] BOOT-TERMINAL  
3. 2L-8066 [2] TERMINAL  
4. 6B-2759 [2] TERMINAL  
5. 6N-9587 [1] CONNECTOR  
6. 2L-8077 [1] TERMINAL  
7. 9G-2795 [1] SWITCH AS  
    (NEUTRAL START)
8. 7G-6980 [1] RETAINER  
9. 9F-3099 [1] SWITCH AS (MAGNETIC)  
  4B-2043 [4] NUT (MACHINE SCREW)  
  3B-4501 [4] LOCKWASHER  
    1MM
  4F-2294 [4] NUT (JAM)  
  8F-0908 [4] WASHER  
  [4] LOCKWASHER  
    1.9MM
10. 8F-5758 [2] SCREW  
  3B-4505 [2] LOCKWASHER  
11. 3S-2093 [5] STRAP-CABLE  
12. 7G-3828 [1] HARNESS AS  
  5P-5624 D WIRE (14 GAUGE)  
13. 2L-8076 [2] TERMINAL  
14. 6N-9587 [1] CONNECTOR  
15. 5P-5610 [1] CONNECTOR  
16. 7G-3829 [1] BRACKET  
  D   ORDER BY THE METER
 

#ZEBP14230246
 

5Y-0026: START GP-NEUTRAL

5Y0026 START GP-NEUTRAL
S/N 38C371-UP
c400198 ZEBP1423
5Y0026 START GP-NEUTRAL Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9G-2795 [1] SWITCH AS (NEUTRAL START)  
  8F-1434 [2] LOCKWASHER (SMALL)  
  6V-8363 [2] SCREW  
2. 7T-6184 [1] BOOT-SWITCH  
3. 6V-8370 [1] NUT-HEX  
  2H-3922 [1] LOCKWASHER (LARGE)  
4. 7G-6980 [1] RETAINER  
5. 3S-2093 [5] STRAP-CABLE  
6. 7G-3828 [1] HARNESS AS  
7. 7G-3829 [1] BRACKET  
 

#ZEBP14230247
 

9P-7833: CLUTCH GP-FLYWHEEL

9P7833 FLYWHEEL CLUTCH GROUP-SIDE VIEW-PART 1 OF 3
1P1569 UNIVERSAL JOINT PARTS ARE SHOWN ON PAGE 79
c230188 ZEBP1423
9P7833 CLUTCH GP-FLYWHEEL Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1P-1569 Y [1] JOINT ASSEM.  
    (Separate Illustration)
2. 0L-0478 [8] BOLT  
3. 3V-2431 [8] WASHER  
4. 1B-4206 [1] NUT  
5. 1H-8937 [1] DRUM  
6. 0S-0509 [4] BOLT  
7. 1H-8330 [2] LOCK  
8. 3H-2645 [1] WASHER  
9. 9F-7095 [2] BLOCK  
10. 3B-4628 [2] COTTER PIN  
11. 5F-4061 [4] RETAINER  
  2A-4429 [8] LOCK  
12. 2H-4406 [4] SPRING  
13. 2M-2290 [1] BRACKET  
14. 2H-4438 [4] STUD  
15. 3P-3241 [2] PLATE  
16. 4S-9072 [3] DISC ASSEM.  
17. 4H-4021 [1] PLATE ASSEM.  
    (Includes)
18. 4H-3988 [1] PIN  
19. 1H-8396 [2] BEARING  
20. 6P-0169 [1] HUB  
21. 2H-4498 [8] SHAFT  
22. 2H-5048 [4] LINK  
23. 2H-5047 [8] ROLLER  
  9F-7101 [8] BUSHING  
24. 2H-5046 [4] LINK  
25. 1B-8724 [2] KEY  
26. 1P-1567 [1] SHAFT  
27. 1P-1570 [1] YOKE  
28. 1A-1135 [2] BOLT  
29. 1H-8382 [1] GEAR (46 Teeth)  
30. 8M-9577 [1] LEVER  
31. 0S-1601 [1] BOLT  
  Y   SEPARATE ILLUSTRATION
 

#ZEBP14230248
 

9P-7833: CLUTCH GP-FLYWHEEL

9P7833 FLYWHEEL CLUTCH GROUP-SIDE VIEW-PART 2 OF 3
c230189 ZEBP1423
9P7833 CLUTCH GP-FLYWHEEL Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1H-8261 [1] RACE  
2. 8M-8110 [1] SEAL  
3. 1P-7045 [1] GASKET  
4. 8B-5965 [1] OUTER RACE AND ROLLER ASSEM.  
5. 0S-1571 [6] BOLT  
6. 3B-4506 [6] LOCKWASHER  
7. 0S-0509 [6] BOLT  
8. 0L-0364 [6] LOCK  
9. 2H-4450 [1] WASHER  
10. 8M-3999 [1] WASHER  
11. 5H-5500 [1] COLLAR  
12. 8M-4000 [1] WASHER  
13. 3S-7375 [1] GASKET  
14. 1S-8764 [1] RING  
15. 2H-4482 [1] COLLAR  
16. 2H-5330 [4] BOLT  
17. 2H-4499 [4] LOCK  
18. 2H-3526 [1] RING  
19. 2H-3525 [1] OUTER RACE  
20. 2H-3517 [1] INNER RACE AND ROLLER ASSEM.  
21. 9M-8117 [1] SHAFT  
22. 4F-4585 [1] PLUG  
23. 2H-3548 [1] RING  
24. 2B-2695 [3] BOLT  
25. 5H-5652 [3] LOCK  
26. 3K-7124 [3] RETAINER ASSEM.  
27. 1M-9177 [1] PLATE  
28. 3H-7347 [2] LOCK ASSEM.  
    (Each Includes)
29. 2F-7036 [1] STUD  
30. 2H-4385 [1] PIN  
31. 2H-4386 [2] PLATE  
32. 1B-4203 [2] NUT  
33. 5B-3097 [4] SPRING  
34. 3H-2646 [4] PIN  
35. 1H-8466 [1] GASKET  
36. 9M-8119 [1] RETAINER  
37. 1P-7044 [1] BEARING CAGE  
38. 9M-3786 [1] SEAL  
 

#ZEBP14230249
 

9P-7833: CLUTCH GP-FLYWHEEL

9P7833 FLYWHEEL CLUTCH GROUP-END VIEW-PART 3 OF 3
c549993 ZEBP1423
9P7833 CLUTCH GP-FLYWHEEL Parts scheme
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Parts for your D6D TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-4717 [7] NUT  
2. 3B-4506 [13] LOCKWASHER  
3. 3P-4939 [1] WASHER  
4. 6B-7988 [1] PIN-CLEVIS  
5. 3B-4617 [2] COTTER  
6. 1F-9489 [1] WASHER  
7. 1H-8933 [1] PIN  
8. 3B-4628 [1] COTTER  
9. 1K-0485 [1] WASHER  
10. 8E-6415 [1] SHOE AS-CLUTCH BRAKE  
  1H-8936 [1] SHOE-CLUTCH BRAKE  
11. 1H-8934 [1] PIN  
12. 6B-4284 [4] RIVET  
13. 8E-5820 [1] LINING  
14. 1H-8459 [1] COVER-INSPECTION  
15. 1H-8460 [1] GASKET  
16. 7B-3235 [18] BOLT  
17. 3B-4508 [20] LOCKWASHER  
18. 1A-5822 [2] BOLT  
19. 1T-0448 [4] BOLT-12 POINT HEAD  
20. 1P-1573 [1] COVER AS-FLYWHEEL CLUTCH  
21. 3D-2871 [6] STUD  
22. 5B-5812 [2] DOWEL  
23. 5F-2636 [4] BEARING-SLEEVE  
24. 1P-1566 [1] SHAFT-CONTROL YOKE  
  1B-8721 [2] KEY-WOODRUFF  
25. 5M-9974 [1] LEVER-INTERLOCK  
26. 7S-2747 [1] SCREEN AS  
27. 7S-2753 [1] GASKET-SCREEN  
28. 1A-2029 [4] BOLT  
29. 7S-2750 [1] SPACER-SCREEN  
30. 5S-4017 [1] PLUG-MAGNETIC  
31. 0L-2070 [2] BOLT  
32. 7S-2751 [1] COVER AS  
  1S-9455 [1] STUD  
33. 2S-1167 [1] ROD AS  
34. 1P-1636 [1] LEVER AS  
  4H-3662 [1] BUSHING  
35. 2F-8616 [1] NUT-SELF LOCKING  
36. 1K-6543 [1] PIN  
37. 1K-6555 [1] END-ADJUSTABLE YOKE  
38. 1B-4430 [1] NUT-JAM  
39. 7B-2174 [2] SEAL-LIP TYPE  
40. 0L-1604 [1] LOCK-NUT  
41. 0S-1600 [1] BOLT  
  1B-4206 [1] NUT  
42. 5M-9974 [1] LEVER-INTERLOCK  
 

Information:

Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Service Magazine
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog D6D :

ALTERNATOR GP-CHARGING
5Y-1700 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5Y-1826 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
2Y-8310 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
2Y-8950 ALTERNATOR GP-CHARGING
STARTING MOTOR GP-ELECTRIC
2Y-1921 STARTING MOTOR GP-ELECTRIC
ALTERNATOR GP-CHARGING
2Y-2936 ALTERNATOR GP-CHARGING
HARNESS AS
2Y-5403 HARNESS AS
GLOW PLUG GP
5S-8501 GLOW PLUG GP
ALTERNATOR GP-CHARGING
2Y-4212 ALTERNATOR GP-CHARGING
LIGHTING GP
8P-6556 LIGHTING GP
LIGHTING GP
8P-6568 LIGHTING GP
LAMP GP-FLOOD
2Y-4477 LAMP GP-FLOOD
START GP-NEUTRAL
2Y-5430 START GP-NEUTRAL
START GP-NEUTRAL
5Y-0026 START GP-NEUTRAL
CLUTCH GP-FLYWHEEL
9P-7833 CLUTCH GP-FLYWHEEL
CLUTCH GP-FLYWHEEL
9P-7833 CLUTCH GP-FLYWHEEL

Truck sale:

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TOROMONT CAT
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