ARMREST GP 8Y4200 - Caterpillar

REBE6636-01
10Mar2011
(Revised 26May2011)
U-99
A-82
D-88
O-92
TM-12
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING FUEL LINES ON CERTAIN C32 MARINE ENGINES
1274 1261 1712 PI10847
This Program must be administered as soon as possible.When reporting the repair, use "PI10847" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10847" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 10 March 2011 Service Letter. Changes have been made to Service Claim Allowance, Parts List, and Rework Procedure.
PROBLEM
The fuel lines need to be replaced on certain C32 Marine Engines. The existing fuel lines can develop leaks which can in conjunction with other factors or circumstances, result in a risk of personal injury or death.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C32 RNX00301-00303, 311, 314-316, 345, 350, 355, 359-360, 368, 370
RNY00751, 780, 805-806, 810, 813-816, 819, 829-830, 836, 849, 866, 883-884, 888, 892, 896, 901, 910-911, 936-937, 944-946, 950, 980, 990, 997, 1001, 1008, 1010, 1015-1016
*******Group 2*******
C32 RNX00299, 310, 322, 334, 336, 338-339, 363-364
RNY00777, 783, 789-790, 800, 811, 835, 844, 854, 858-859, 863, 871, 875, 908, 920-921, 928-929, 931, 933-934, 948, 957, 962-963, 987, 998
*******Group 3*******
C32 RNX00297, 304, 306, 308-309, 312, 317, 327-328, 335, 344, 347-349, 367, 369, 373-374
RNY00752, 778-779, 804, 807-809, 812, 817, 820, 826, 828, 842, 847-848, 862, 867, 882, 893, 897-898, 902-903, 906, 909, 912, 930, 935, 939-943, 949, 951, 975, 986, 988-989, 993, 1002, 1011-1013, 1017
*******Group 4*******
C32 RNX00298, 300, 305, 307, 313, 318-321, 323-326, 329-331, 337, 340-343, 346, 352-354, 356-358, 361-362, 365-366
RNY00765, 772, 774-776, 781-782, 784-785, 788, 801, 818, 821-822, 824-825, 837-841, 855, 857, 860-861, 864-865, 869-870, 874, 878, 880-881, 895, 907, 913-917, 923-924, 932, 938, 947, 952-956, 958-961, 965-969, 973, 984-985, 991, 996, 1000, 1006
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
6 1P1376 CONNECTOR-STOR
9 4L6454 BOLT
2 4L6459 BOLT
14 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 5V9221 SPACER
3 6D3479 CLIP
4 6V8189 NUT-FULL
1 6V8625 ADAPTER-ELBOW
1 6V8722 ADAPTER-ELBOW
1 6V8782 ADAPTER-TEE
18 6V8801 NUT
1 6V8982 ADAPTER-ELBOW
1 6V9844 ADAPTER-TEE
2 6V9852 ADAPTER-ELBOW
2 6V9873 ADAPTER-STR
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8C8989 ADAPTER-ELBOW
1 8M0505 ADAPTER-STR
1 8S0023 CLIP
1 8S0024 CLIP
1 8T1576 ADAPTER-STR
5 8T1887 CLIP
5 8T1888 CLIP
2 8T1889 CLIP-2 PIECE
2 8T1890 CLIP-2 PIECE
6 8T2502 BOLT
1 8T4223 WASHER-HARD
31 8T4896 WASHER-HARD
2 8T6876 ADAPTER-ELBOW
3 9B7237 BOLT
1 9M4136 SPACER
2 9S8005 PLUG-STOR
1 0908635 SPACER
1 1220450 GROMMET
1 1293172 STUD-BOLT
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
14 2287090 SEAL-O-RING-ORFS
6 2287091 SEAL-O-RING-ORS
4 2373759 STUD-BOLT
4 2385080 SEAL-O-RING-STOR
1 2385081 SEAL-O-RING-STOR
2 2950758 INDICATOR-FUEL
1 2971456 BRACKET
2 3072673 PLUG AS
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
5 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648552 TUBE AS-FUEL
1 3648677 HOSE AS-FUEL
1 3648678 TUBE AS-FUEL
1 3649371 HOSE AS-FUEL
1 3650505 HOSE AS-FUEL
1 3650657 HOSE AS-FUEL
1 3655173 BRACKET AS
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3688869 HOSE AS-FUEL
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for