CYLINDER & SEAL GP-BOOM 1504480 - Caterpillar

Image1.1.1
Image1.1.2
Image1.1.3
Image1.1.4
Image1.1.5
Image1.1.6
Image1.1.7
Image1.1.8
Image1.1.9
PROCEDURES FOR DPF MODULE REWORK
PROCEDURE ( A ) See Image 1.2.1
Butt weld ring flush to retainer ring on the inlet assembly in 4 spots.
Fillet weld (3 mm weld size) 4 tabs (at 0, 90,180 and 270 degrees.
PROCEDURE ( B ) See Image 1.2.2
Butt weld ring flush to retainer ring on the inlet assembly in 4 spots.
Fillet weld (3 mm weld size) 4 tabs (at 0, 90,180 and 270 degrees.
PROCEDURE ( C ) See Image 1.2.3
Butt weld ring flush to retainer ring on the inlet assembly in 4 spots.
Fillet weld (3 mm weld size) 4 tabs (at 0, 90,180 and 270 degrees.
PROCEDURE ( D ) See Image 1.2.4
Butt weld ring flush to retainer ring on the inlet assembly in 4 spots.
Fillet weld (3 mm weld size) 4 tabs (at 0, 90,180 and 270 degrees.
PROCEDURE ( E ) See Image 1.2.5
Butt weld ring flush to retainer ring on inlet assembly in 4 spots.
Fillet weld 2 pins (at 0 and 180 degree orientation) to outlet side of DPF's 300 mm from each other.
Drill 5/8" holes in the outlet assembly flanges 300 mm from each other.
Place tube flush to the flange inside this hole and weld to outlet assembly.
PROCEDURE ( F ) See Image 1.2.6
Position plates (at 0 and 180 degree orientation) to outlet side of the DPF flange.
Allow plates to extend ( minimum 1/4 inch ) past outer edge. Using slots in plates
weld into place.
PROCEDURE ( G ) See Image 1.2.7
Fillet weld (3 mm weld size) 2 pins (at 0 and 180 degree orientation) to outlet side of DPF 260 mm from each other.
Drill a 5/8" hole in the outlet assembly flange 260 mm from each other 13 mm deep.
Place tube flush to the flange inside this hole and weld to outlet assembly.
PROCEDURE ( H ) See Image 1.2.8
Fillet weld 2 pins (at 0 and 180 degree orientation) to outlet side of both DPF's 300 mm from each other.
Drill 5/8" holes in the outlet assembly flanges 300 mm from each other 13 mm deep.
Place tubes flush to the flange inside this hole and weld to outlet assembly.
PROCEDURE ( I ) See Image 1.2.9 and Image 1.2.10
Remove the clamp and gasket from DPF inlet side.
Mate inlet flange to DPF without gasket or clamp.
Tack weld in place.
Apply a continuous weld to the inlet flange/DPF seam.
Image1.2.1
Image1.2.2
Image1.2.3
Image1.2.4
Image1.2.5
Image1.2.6
Image1.2.7
Image1.2.8
Image1.2.9
Image1.2.10
Filter Module Cross Reference Guide See Image 1.3.1.
Image1.3.1

Parts cylinder Caterpillar catalog:

1482149 CYLINDER HEAD GP
140H, 143H, 14H, 160H, 163H, 16H, 3176C, 3196, 345B, 345B II, 345B II MH, 345B L, 365B, 365B II, 365B L, 480, 572R II, 65E, 725, 730, 75E, 814F, 815F, 816F, 85D, 85E, 95E, 966G II, 972G II, C-10, C-12...

1799462 CYLINDER HEAD AS
140H, 143H, 14H, 160H, 163H, 16H, 3176C, 3196, 345B, 345B II, 345B II MH, 345B L, 365B, 365B II, 365B L, 572R II, 65E, 725, 730, 75E, 814F, 815F, 816F, 85E, 95E, 966G II, 972G II, D7R II, TK1051, W345...

2836132 CYLINDER GP-BUCKET
318C, 319C, 320B, 320C, 325B L, 325C, 325D, 329D L, 330B L, 330C, 345B II, 345B L

1151371 CYLINDER GP-HYDRAULIC
345B II, 345B L, 345C, 345C L, 980G, 980G II, 980H

1913118 CYLINDER GP-STICK
322C, 322C FM, 325B L, 330B, 330B L, 345B L, M325B, W330B

1988140 CYLINDER & SEAL GP-BOOM
345B II, 345B L

2114828 CYLINDER GP-BUCKET
345B II

7Y1866 CYLINDER
1290T, 1390, 2491, 2590, 325D FM, 325D FM LL, 330, 330 FM L, 330B L, 330C, 330C FM, 330C L, 330C MH, 330D FM, 330D L, 330D MH, 336D L, 336D LN, 340D L, 340D2 L, 345B, 345B II, 345B II MH, 345B L, 345C...

1799765 CYLINDER AS
320B, 320C, 322C, 322C FM, 324D FM, 324D FM LL, 325C, 325C FM, 345B II, 345B L

1163639 CYLINDER AS
322B L, 322C, 322C FM, 325B L, 330B, 330B L, 345B L, 350 L, M325B, W330B

1362441 CYLINDER
345B II, 345C, 345C L, 365B, 365B II, 365B L, 365C, 365C L, 365C L MH, 374D L, 374F L

5I4311 CYLINDER
330, 330 FM L, 330 L, 330B, 330B L, 345B, 345B L, W330B

2062557

2062557 CYLINDER HEAD AS
G3520C

1118181 CYLINDER GP-LIFT
980G, 980G II, 980H

1619823

1619823 CYLINDER BLOCK GP
3056, 924G, 924GZ, CS-663E, CS-683E

1154107 CYLINDER HEAD AS
3116, 322 FM L, 322 LN, 325, 325 L, 938F, 960F, 963B, AP-1000, AP-1000B, AP-1050, AP-1055B, BG-2455C, BG-245C, CB-634, CB-634C, CP-563, CS-531, CS-531C, CS-533, CS-533C, CS-563C, CS-573, CS-573C, CS-5...

1154108

1154108 CYLINDER HEAD AS
3116, 322 FM L, 322 LN, 325, 325 L, 938F, 960F, 963B, AP-1000, AP-1050, BG-2455C, BG-245C, CB-634, CB-634C, CP-563, CS-531, CS-531C, CS-533, CS-533C, CS-563C, CS-573, CS-573C, CS-583, CS-583C

1323874

1323874 CYLINDER BLOCK GP
3054, 312, 315, 317, 416C, 426C, 428C, 436C, 438C, AP-800C, BG-225B, CB-534B, CB-534C, CB-535B, CP-433C, CS-431C, PS-200B, PS-300B, TH103, TH62, TH63, TH82, TH83

1245526

1245526 CYLINDER & SEAL GP-TILT
980G, 980G II, 980H

2667971

2667971 CYLINDER & LINES GP-BOOM
320D, 320D L, 320D LN, 320D LRR, 320D2 L, 323D L

8u4855

8U4855 CYLINDER GP
211B, 212B

1915589

1915589 CYLINDER & SEAL GP-STICK
325C

1378469

1378469 CYLINDER BLOCK GP
3406E, 3456, 385B, 5090B, 621G, 623G, 627G, 657B, 735, 740, 834G, 836G, 980G, 980G II, 988G, D350E II, D400E II, D8R II

1378444

1378444 CYLINDER & SEAL GP-TILT
938F, 938G, 938G II