2016341 ENGINE AR-COMPLETE Caterpillar parts
C-10  
 
 
Rating:
 Alternative (cross code) number:
CA2016341
201-6341
2016341
 
CA2016341
201-6341
2016341
 
 
TRUCK ENGINE,
Compatible equipment models: 2016341:
Information:
 Recommended Actions
Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again.
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.ECM Parameters
Use the electronic service tool to make sure that the FLS and FTS parameters have been correctly entered.
Use the electronic service tool to ensure that the correct mode was selected.
Use the electronic service tool to verify that the correct engine rating has been provided.
Use the electronic service tool to verify the maximum engine speed limit.
Ensure that the repairs have eliminated the performance problems.
If the repairs have not eliminated the fault, proceed to "Electrical Connectors".Electrical Connectors
Turn the start switch to the ON position.
Use the electronic service tool to verify that the intake manifold pressure is 0 0.5 kPa (00 0.070 psi). Check the 5 Volt sensor supply for the intake manifold pressure. Refer to Troubleshooting, "5 Volt Sensor Supply Circuit - Test".
Use the electronic service tool to verify the throttle position status.
Run the engine until the speed is equal to the maximum no-load speed.
Use the electronic service tool to make sure that the throttle is set to reach the maximum no-load speed.
If the maximum no-load speed cannot be obtained refer to the troubleshooting guide for the machine.
If the fault has not been eliminated, proceed to "Air Intake and Exhaust System".Air Intake and Exhaust System
Ensure that the air filter is clean and serviceable.
Check the air intake and the exhaust system for the following defects:
Blockages
Restrictions
Damage to the air intake and exhaust lines and hoses
Make all necessary repairs to the engine.
If the fault has not been eliminated, proceed to "Valve Lash".Valve Lash
Check the valve lash and reset the valve lash, if necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve lash - Inspect and Adjust".
If the repair does not eliminate the fault, proceed to "Turbocharger".Turbocharger
Note: The turbocharger that is installed on this engine is a nonserviceable item. If any mechanical fault exists, except for the wastegate actuator, then the turbocharger must be replaced. The wastegate actuator can be replaced.
Ensure that the mounting bolts for the turbocharger are tight.
Check that the oil drain for the turbocharger is not blocked or restricted.
Check that the compressor housing for the turbocharger is free of dirt and debris.
Check that the turbine housing for the turbocharger is free of dirt and debris.
Check that the turbine blades rotate freely in the turbocharger.
Ensure that the wastegate on the turbocharger is adjusted correctly. Refer to Systems Operation, Testing and Adjusting, "Turbocharger - Inspect". If the wastegate actuator is faulty, replace the wastegate actuator. Refer to Disassembly and Assembly, "Turbocharger - Disassemble" and Disassembly and Assembly, "Turbocharger - Assemble".
If necessary, replace the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" and Disassembly and Assembly, "Turbocharger - Install".
Check that the repairs have eliminated the faults.
If the fault has not been eliminated, proceed to "Fuel Supply".Fuel Supply
Visually check the fuel tank for fuel. The fuel
 Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again.
Diagnostic Codes
Check for active diagnostic codes on the electronic service tool. Troubleshoot any active codes before continuing with this procedure.ECM Parameters
Use the electronic service tool to make sure that the FLS and FTS parameters have been correctly entered.
Use the electronic service tool to ensure that the correct mode was selected.
Use the electronic service tool to verify that the correct engine rating has been provided.
Use the electronic service tool to verify the maximum engine speed limit.
Ensure that the repairs have eliminated the performance problems.
If the repairs have not eliminated the fault, proceed to "Electrical Connectors".Electrical Connectors
Turn the start switch to the ON position.
Use the electronic service tool to verify that the intake manifold pressure is 0 0.5 kPa (00 0.070 psi). Check the 5 Volt sensor supply for the intake manifold pressure. Refer to Troubleshooting, "5 Volt Sensor Supply Circuit - Test".
Use the electronic service tool to verify the throttle position status.
Run the engine until the speed is equal to the maximum no-load speed.
Use the electronic service tool to make sure that the throttle is set to reach the maximum no-load speed.
If the maximum no-load speed cannot be obtained refer to the troubleshooting guide for the machine.
If the fault has not been eliminated, proceed to "Air Intake and Exhaust System".Air Intake and Exhaust System
Ensure that the air filter is clean and serviceable.
Check the air intake and the exhaust system for the following defects:
Blockages
Restrictions
Damage to the air intake and exhaust lines and hoses
Make all necessary repairs to the engine.
If the fault has not been eliminated, proceed to "Valve Lash".Valve Lash
Check the valve lash and reset the valve lash, if necessary. Refer to Systems Operation, Testing and Adjusting, "Engine Valve lash - Inspect and Adjust".
If the repair does not eliminate the fault, proceed to "Turbocharger".Turbocharger
Note: The turbocharger that is installed on this engine is a nonserviceable item. If any mechanical fault exists, except for the wastegate actuator, then the turbocharger must be replaced. The wastegate actuator can be replaced.
Ensure that the mounting bolts for the turbocharger are tight.
Check that the oil drain for the turbocharger is not blocked or restricted.
Check that the compressor housing for the turbocharger is free of dirt and debris.
Check that the turbine housing for the turbocharger is free of dirt and debris.
Check that the turbine blades rotate freely in the turbocharger.
Ensure that the wastegate on the turbocharger is adjusted correctly. Refer to Systems Operation, Testing and Adjusting, "Turbocharger - Inspect". If the wastegate actuator is faulty, replace the wastegate actuator. Refer to Disassembly and Assembly, "Turbocharger - Disassemble" and Disassembly and Assembly, "Turbocharger - Assemble".
If necessary, replace the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" and Disassembly and Assembly, "Turbocharger - Install".
Check that the repairs have eliminated the faults.
If the fault has not been eliminated, proceed to "Fuel Supply".Fuel Supply
Visually check the fuel tank for fuel. The fuel
