3677557 HEAD GP-PUMP Caterpillar parts
966M, 966M XE, 972M, 972M XE
Rating:
Alternative (cross code) number:
CA3677557
367-7557
3677557
CA3677557
367-7557
3677557
WHEEL LOADER,
Information:
Probable Causes
Engine derate or active codes
Cold mode
Throttle signal
Electrical connectors
Unit injectors
Boost pressure sensor
Air inlet and exhaust system
Parameters
Fuel supplyRecommended Actions
Note: If the problem only occurs under certain conditions, test the engine under those conditions. Examples of certain conditions are high engine speed, full load, and engine operating temperature. Troubleshooting the symptoms under other conditions can give misleading results.Engine Derate or Active Codes
Some engine monitoring parameters that are capable of triggering an engine derate do not produce an event code. Connect Caterpillar Electronic Technician (ET) in order to check for a derate of the engine.Certain diagnostic codes and/or event codes may cause poor performance. Use Cat ET to check for active codes and for logged codes. Troubleshoot any codes that are present before continuing with this procedure.Note: Although a sensor's signal may be in the operational range of the sensor, the signal may not represent the actual reading. Use Cat ET to check that the pressures and the temperatures are fluctuating. Also check that the values are reasonable for the conditions that are present.Cold Mode
Use Cat ET to verify that the engine has exited cold mode. Cold mode operation may cause the engine to run rough and engine power may be limited.
Observe the coolant temperature on the Cat ET status screen. Verify that the reading is valid.Throttle Signal
Monitor the status for "Throttle Position" on Cat ET. Verify that the status for "Throttle Position" is stable and that the engine is able to reach high idle speed. Refer to Troubleshooting, "Speed Control - Test" for the correct procedure.Electrical Connectors
Check for correct installation of the J1/P1 and J2/P2 Electronic Control Module (ECM) connectors and the J300/P300 connectors for the unit injectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".Unit Injectors
Perform the "Injector Solenoid Test" on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM.
Perform the "Cylinder Cutout Test" on Cat ET in order to identify any misfiring cylinder(s). Refer to Troubleshooting, "Injector Solenoids Circuit - Test" for more information.Boost Pressure Sensor
Monitor the status of "Fuel Position", "Rated Fuel Limit", and "FRC Fuel Limit" on Cat ET while the engine is operating under full load. These parameters should reflect the information below.
Table 1
"Fuel Position" = "Rated Fuel Limit"    
and    
"Fuel Position" < "FRC Fuel Limit"    If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly. Otherwise, proceed with the next step.
Monitor the status of "Boost Pressure" and "Atmospheric Pressure" for normal operation on Cat ET. When the engine is not running, the correct value for "Boost Pressure" is 0 kPa (0 psi).Air Inlet and Exhaust System
Check for an air filter restriction. Clean plugged air filters or replace plugged air filters.
Check the air inlet and exhaust system for restrictions and/or for leaks.Parameters
If the ECM has been replaced, compare the values that are on the engine information plate to following parameters from Cat ET:
FRC offset
Full Load Setting (FLS)
Full Torque Setting (FTS)Fuel Supply
Visually check the
Engine derate or active codes
Cold mode
Throttle signal
Electrical connectors
Unit injectors
Boost pressure sensor
Air inlet and exhaust system
Parameters
Fuel supplyRecommended Actions
Note: If the problem only occurs under certain conditions, test the engine under those conditions. Examples of certain conditions are high engine speed, full load, and engine operating temperature. Troubleshooting the symptoms under other conditions can give misleading results.Engine Derate or Active Codes
Some engine monitoring parameters that are capable of triggering an engine derate do not produce an event code. Connect Caterpillar Electronic Technician (ET) in order to check for a derate of the engine.Certain diagnostic codes and/or event codes may cause poor performance. Use Cat ET to check for active codes and for logged codes. Troubleshoot any codes that are present before continuing with this procedure.Note: Although a sensor's signal may be in the operational range of the sensor, the signal may not represent the actual reading. Use Cat ET to check that the pressures and the temperatures are fluctuating. Also check that the values are reasonable for the conditions that are present.Cold Mode
Use Cat ET to verify that the engine has exited cold mode. Cold mode operation may cause the engine to run rough and engine power may be limited.
Observe the coolant temperature on the Cat ET status screen. Verify that the reading is valid.Throttle Signal
Monitor the status for "Throttle Position" on Cat ET. Verify that the status for "Throttle Position" is stable and that the engine is able to reach high idle speed. Refer to Troubleshooting, "Speed Control - Test" for the correct procedure.Electrical Connectors
Check for correct installation of the J1/P1 and J2/P2 Electronic Control Module (ECM) connectors and the J300/P300 connectors for the unit injectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".Unit Injectors
Perform the "Injector Solenoid Test" on Cat ET in order to determine if all of the injector solenoids are being energized by the ECM.
Perform the "Cylinder Cutout Test" on Cat ET in order to identify any misfiring cylinder(s). Refer to Troubleshooting, "Injector Solenoids Circuit - Test" for more information.Boost Pressure Sensor
Monitor the status of "Fuel Position", "Rated Fuel Limit", and "FRC Fuel Limit" on Cat ET while the engine is operating under full load. These parameters should reflect the information below.
Table 1
"Fuel Position" = "Rated Fuel Limit"    
and    
"Fuel Position" < "FRC Fuel Limit"    If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly. Otherwise, proceed with the next step.
Monitor the status of "Boost Pressure" and "Atmospheric Pressure" for normal operation on Cat ET. When the engine is not running, the correct value for "Boost Pressure" is 0 kPa (0 psi).Air Inlet and Exhaust System
Check for an air filter restriction. Clean plugged air filters or replace plugged air filters.
Check the air inlet and exhaust system for restrictions and/or for leaks.Parameters
If the ECM has been replaced, compare the values that are on the engine information plate to following parameters from Cat ET:
FRC offset
Full Load Setting (FLS)
Full Torque Setting (FTS)Fuel Supply
Visually check the
Caterpillar SIS machinery equipment:
Caterpillar SIS
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367-7557
HEAD GP-PUMP
972M Wheel Loader L8E00001-UP (MACHINE) POWERED BY C9.3 Engine »
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HEAD GP-PUMP
966M Wheel Loader R8D00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M XE Wheel Loader B8P00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader LCR00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader RCL00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader GGN00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
637K Wheel Tractor Scraper WTY00001-UP (MACHINE) »
367-7557
HEAD GP-PUMP
966M Wheel Loader EJA00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader LSJ00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader M8W00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M Wheel Loader L8R00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966L Wheel Loader FSL00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972L Wheel Loader YJW00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M XE Wheel Loader FL200001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M XE Wheel Loader L9S00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
631K OEM Wheel-Tractor Sctraper WT400001-UP (MACHINE) POWERED BY C18 Engine »
367-7557
HEAD GP-PUMP
631K OEM Wheel-Tractor Scraper WT600001-UP (MACHINE) POWERED BY C18 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader KSA00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader RKH00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
966M Wheel Loader GMS00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M XE Wheel Loader XCR00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader A7800001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M XE Wheel Loader AN300001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M XE Wheel Loader DZL00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M XE Wheel Loader R1Z00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader NHL00001-UP (MACHINE) POWERED BY C13 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader K8800001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader A8P00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M Wheel Loader KJP00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
966M Wheel Loader DYC00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader EMB00001-UP (MACHINE) POWERED BY C7 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader EJB00001-UP (MACHINE) POWERED BY C7 Engine »
367-7557
HEAD GP-PUMP
966M XE Wheel Loader P6C00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
972M XE Wheel Loader EDW00001-UP (MACHINE) POWERED BY C9.3 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader J1S00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader J2S00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader XCJ00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader JYD00001-UP (MACHINE) POWERED BY C7.1 Engine »
367-7557
HEAD GP-PUMP
950M Wheel Loader FTR00001-UP (MACHINE) POWERED BY C7 Engine »
367-7557
HEAD GP-PUMP
962M Wheel Loader F2T00001-UP (MACHINE) POWERED BY C7 Engine »
367-7557
HEAD GP-PUMP
631K Wheel Tractor Scraper WTR00001-UP (MACHINE) POWERED BY C18 ENGINE »
367-7557
HEAD GP-PUMP
637K Wheel Tractor Scraper WTS00001-UP (MACHINE) »
367-7557
HEAD GP-PUMP
637K Wheel Tractor Scraper WTT00001-UP (MACHINE) »
367-7557
HEAD GP-PUMP
631K Wheel Tractor Scraper WTW00001-UP (MACHINE) POWERED BY C18 Engine »
367-7557
HEAD GP-PUMP
637K Wheel Tractor Scraper WTX00001-UP (MACHINE) »
367-7557
HEAD GP-PUMP
Cat SIS web machinery list:
Parts head Caterpillar catalog:
2988921
HEAD GP-PUMP
938H, IT38H
938H, IT38H
0874754
HEAD GP-PUMP CONTROL
320, 320 L, 320N, 322, 322 FM L, 322 LN, 325, 325 L, 325 LN
320, 320 L, 320N, 322, 322 FM L, 322 LN, 325, 325 L, 325 LN
2548189
HEAD GP-PUMP
CS-533E
CS-533E
1453167
HEAD GP-PUMP
M320, M322C
M320, M322C
1373815
HEAD GP-PUMP
345B, 345B L
345B, 345B L
2542028
HEAD GP-PUMP
M322C, M322D, M322D MH
M322C, M322D, M322D MH
3Y7196
HEAD GUARD CAB ARRANGEMENT
920, 930
920, 930
1153683
HEAD GP-PUMP CONTROL
330, 330 L
330, 330 L
2474470
HEAD GP-PUMP
CB-434D
CB-434D
3080201
HEAD GP-MULCHING
HM315
HM315
3751033
HEAD AR-HARVESTER
320D FM, HH44 DE
320D FM, HH44 DE