METER GP-SERVICE 1613932 - Caterpillar

TEBE2394-01
18Dec2014
(Revised 06Dec2016)
U-770
A-570
D-677
Safety
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING TURBOCHARGER SHIELDS ON CERTAIN G3520C 1200RPM LANDFILL GENERATOR SETS
1052 1053 1307 1067 PI11001
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered as soon as possible.When reporting the repair, use "PI11001" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI11001" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 18Dec2014 Service Letter. Changes have been made to the Affected Product, Parts Needed, Action Required, and Service Claim Allowances.
PROBLEM
Damage to the turbine wheel or turbine nozzle ring can unevenly load the turbine wheel leading to failure, in conjunction with other factors or circumstances, result in a risk of personal injury or death.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
G3520C GZJ00161-00169, 174-181, 183-186, 188, 196-198, 201, 204-210, 215, 219-233, 236, 243-246, 266, 268, 270-271, 273-275, 277-283, 288-293, 310, 313
*******Group 2*******
G3520C GZJ00234-00235, 257, 259-260, 262, 265, 267, 284, 294-307, 311, 314-319, 321-363, 369-381, 385-409, 411-421, 424-428
HAT00102, 200-205, 207, 209-211
*******Group 3*******
G3520C GZJ00429-00473, 476, 478-491, 493-495, 498-553, 600-620, 624-665
*******Group 4*******
G3520C GZJ00666-00712
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
6 0S1594 BOLT
8 0S1595 BOLT
6 1A1460 BOLT
2 1A5822 BOLT
6 1F7958 NUT-FULL
6 3E4353 WASHER-HARD
4 3E6916 NUT-FULL
4 3H5825 BOLT
12 4H7655 CLIP
12 5M2894 WASHER-HARD
2 5P3456 SEAL-O-RING
4 5P7128 BOLT-HEX HEAD
18 5P8245 WASHER-HARD
6 6V1820 BOLT
2 6V3631 NUT-FULL
4 7X0818 BOLT-HEX HEAD
12 8C8491 WASHER
4 8T4224 WASHER-HARD
6 9S8752 NUT-FULL
2 0307949 ADAPTER-ELBOW
6 1003237 GROMMET
2 1115822 GASKET-EXHAUST
10 1302321 WASHER
2 2266575 WASHER - SST
2 2385081 SEAL-O-RING-STOR
2 3113212 TUBE AS
1 3188420 HOSE AS
1 3188421 HOSE AS
1 3321462 SEAL
1 3449432 SHIELD AS-TURBO
1 3449433 SHIELD AS-TURBO
1 3449434 SHIELD AS-TURBO
1 4153125 SHIELD AS
1 4153127 SHIELD AS
2 4176722 PLATE
1 4235408 BRACKET
1 4235409 BRACKET
1 4455974 GRID AS
12 FASTENER FASTENER (as/if needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
6 0S1594 BOLT
8 0S1595 BOLT
2 1A5822 BOLT
4 3E6916 NUT-FULL
4 3H5825 BOLT
12 4H7655 CLIP
12 5M2894 WASHER-HARD
2 5P3456 SEAL-O-RING
4 5P7128 BOLT-HEX HEAD
2 6V3631 NUT-FULL
4 7X0818 BOLT-HEX HEAD
12 8C8491 WASHER
4 8T4224 WASHER-HARD
6 9S8752 NUT-FULL
2 0307949 ADAPTER-ELBOW
6 1003237 GROMMET
2 1115822 GASKET-EXHAUST
10 1302321 WASHER
2 2266575 WASHER - SST
2 2385081 SEAL-O-RING-STOR
2 3113212 TUBE AS
1 3188420 HOSE AS
1 3188421 HOSE AS
1 3321462 SEAL
1 3449432 SHIELD AS-TURBO
1 3449433 SHIELD AS-TURBO
1 3449434 SHIELD AS-TURBO
1 4153125 SHIELD AS
1 4153127 SHIELD AS
2 4176722 PLATE
1 4455974 GRID AS
12 FASTENER FASTENER (as/if needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
8 0S1595 BOLT
2 1A5822 BOLT
4 3E6916 NUT-FULL
4 3H5825 BOLT
4 5P7128 BOLT-HEX HEAD
2 6V3631 NUT-FULL
12 8C8491 WASHER
2 1115822 GASKET-EXHAUST
10 1302321 WASHER
2 2266575 WASHER - SST
1 3321462 SEAL
1 4153125 SHIELD AS
1 4153127 SHIELD AS
2 4176722 PLATE
1 4455974 GRID AS
12 FASTENER FASTENER (as/if needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
2 1115822 GASKET-EXHAUST
1 4455974 GRID AS
12 FASTENER FASTENER (as/if needed)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Before completing