1388862 MOUNT Caterpillar parts
1090, 1190, 1190T, 1290T, 824K, 825K, 826K, 834G, 834H, 836G, 836H, 973C, 986H, 988G, 988H, AD30, AD45B, TK1051, TK711, TK721, TK722, TK732, TK741, TK751, TK752
Rating:
Alternative (cross code) number:
CA1388862
138-8862
1388862
CA1388862
138-8862
1388862
Weight: 1 pounds 0 kg.
LANDFILL COMPACTOR, WHEEL LOADER,
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Compatible equipment models: 1388862:
Information:
Use this procedure to troubleshoot a problem with excessive valve lash.Probable Causes
Valve lash
Lifters
Rotocoils
Rocker arms
Valve springs
Pushrods
Worn engine components
CamshaftRecommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Check the Valve Lash
Note: The valve lash can affect the performance of the engine.
Valve Lash
Result: The valve lash is OK.
Proceed to Test Step 2.
Result: The valve lash is NOT OK.
Repair: Reset the valve lash. Refer to Testing and Adjusting, "Valve Lash - Adjust" for additional information.
If the problem is not resolved, proceed to Test Step 2.
2. Check the Condition of the Lifters
A. Inspect the lifters for the following:
- Pitting,
- Spalling
- Excessive wear on the rollers
Lifters
Result: The lifters are OK.
Proceed to Test Step 3.
Result: The lifters are NOT OK.
Repair: Repair or replace damaged components.
If the problem is not resolved, proceed to Test Step 3.
3. Inspect the Condition of the Rotocoils
A. Check for excessive wear and/or damage.
Rotocoils
Result: The rotocoils are in OK.
Proceed to Test Step 4.
Result: The rotocoils are NOT OK.
Repair: Repair or replace damaged rotocoils.
If the problem is not resolved, proceed to Test Step 4.
4. Inspect the Rocker Arms and Shafts
A. Inspect the following rocker arm components for damage and wear:
- Adjustment screw and button.
- Pushrod ball
- Rocker arm shaft bearing
B. Inspect the condition of the rocker arm shaft mounting assembly.
C. Inspect the condition of lifter bridge assembly.
Rocker Arms
Result: The rocker arm components are OK.
Proceed to Test Step 5.
Result: The rocker arm components are NOT OK.
Repair: Repair or replace damaged rocker arms components.
If the problem is not resolved, proceed to Test Step 5.
5. Inspect the Valve Springs for Damage
Valve Springs
Result: The valve springs are OK.
Proceed to Test Step 6.
Result: The valve springs are NOT OK.
Repair: Repair or replace damaged springs.
If the problem is not resolved, proceed to Test Step 6.
6. Check for Bent or Damaged Pushrods
A. Check the pushrods for wear and straightness.
Pushrods
Result: The pushrods are OK.
Proceed to Test Step 7.
Result: The pushrods are NOT OK.
Repair: Replace the worn or bent pushrods.
If the problem is not resolved, proceed to Test Step 7.
7. Inspect the Cylinder Head and Other Combustion Chamber Components for Damage
A. Remove the cylinder head for the affected cylinder.
B. Inspect the piston and valves for damage.
C. Inspect the valve seats for wear.
Damaged or Worn Engine Components
Result All engine components are in good repair.
Proceed to Test Step 8.
Result: There are worn or damaged engine components.
Repair: Repair or replace the worn or damaged engine components.
If the problem is not resolved, proceed to Test Step 8.
8. Inspect and Measure the Camshaft
A. Inspect the lobes of the camshaft for large grooves, scuffing, and wear.
B. Measure the camshaft lobes for lift and duration.
Camshaft
Result: The camshaft measurements are not within specifications.
Repair: Replace affected camshaft segment.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Valve lash
Lifters
Rotocoils
Rocker arms
Valve springs
Pushrods
Worn engine components
CamshaftRecommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Check the Valve Lash
Note: The valve lash can affect the performance of the engine.
Valve Lash
Result: The valve lash is OK.
Proceed to Test Step 2.
Result: The valve lash is NOT OK.
Repair: Reset the valve lash. Refer to Testing and Adjusting, "Valve Lash - Adjust" for additional information.
If the problem is not resolved, proceed to Test Step 2.
2. Check the Condition of the Lifters
A. Inspect the lifters for the following:
- Pitting,
- Spalling
- Excessive wear on the rollers
Lifters
Result: The lifters are OK.
Proceed to Test Step 3.
Result: The lifters are NOT OK.
Repair: Repair or replace damaged components.
If the problem is not resolved, proceed to Test Step 3.
3. Inspect the Condition of the Rotocoils
A. Check for excessive wear and/or damage.
Rotocoils
Result: The rotocoils are in OK.
Proceed to Test Step 4.
Result: The rotocoils are NOT OK.
Repair: Repair or replace damaged rotocoils.
If the problem is not resolved, proceed to Test Step 4.
4. Inspect the Rocker Arms and Shafts
A. Inspect the following rocker arm components for damage and wear:
- Adjustment screw and button.
- Pushrod ball
- Rocker arm shaft bearing
B. Inspect the condition of the rocker arm shaft mounting assembly.
C. Inspect the condition of lifter bridge assembly.
Rocker Arms
Result: The rocker arm components are OK.
Proceed to Test Step 5.
Result: The rocker arm components are NOT OK.
Repair: Repair or replace damaged rocker arms components.
If the problem is not resolved, proceed to Test Step 5.
5. Inspect the Valve Springs for Damage
Valve Springs
Result: The valve springs are OK.
Proceed to Test Step 6.
Result: The valve springs are NOT OK.
Repair: Repair or replace damaged springs.
If the problem is not resolved, proceed to Test Step 6.
6. Check for Bent or Damaged Pushrods
A. Check the pushrods for wear and straightness.
Pushrods
Result: The pushrods are OK.
Proceed to Test Step 7.
Result: The pushrods are NOT OK.
Repair: Replace the worn or bent pushrods.
If the problem is not resolved, proceed to Test Step 7.
7. Inspect the Cylinder Head and Other Combustion Chamber Components for Damage
A. Remove the cylinder head for the affected cylinder.
B. Inspect the piston and valves for damage.
C. Inspect the valve seats for wear.
Damaged or Worn Engine Components
Result All engine components are in good repair.
Proceed to Test Step 8.
Result: There are worn or damaged engine components.
Repair: Repair or replace the worn or damaged engine components.
If the problem is not resolved, proceed to Test Step 8.
8. Inspect and Measure the Camshaft
A. Inspect the lobes of the camshaft for large grooves, scuffing, and wear.
B. Measure the camshaft lobes for lift and duration.
Camshaft
Result: The camshaft measurements are not within specifications.
Repair: Replace affected camshaft segment.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Cat SIS web machinery list:
Parts mount Caterpillar catalog:
6Y9960
MOUNT AS
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14M, 16...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14M, 16...
1877331
MOUNT-RUBBER
3126B, 950H, 950K, 953D, 962H, 962K, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, 973C, 973D, 980K HLG, 980M, 982M, 986H, C-9, C11, C13, C27, C32, C7, C9, CX31-C...
3126B, 950H, 950K, 953D, 962H, 962K, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, 973C, 973D, 980K HLG, 980M, 982M, 986H, C-9, C11, C13, C27, C32, C7, C9, CX31-C...
6Y9980
MOUNT AS
245B, 245D, 24H, 24M, 3508, 3508B, 3512, 3512B, 725, 725C, 730, 730C, 735, 770G, 770G OEM, 772G, 772G OEM, 777G, 824K, 825K, 826K, 844, 844H, 844K, 854G, 854K, 980H, 986H, 990, 990 II, 990H, 990K, 992...
245B, 245D, 24H, 24M, 3508, 3508B, 3512, 3512B, 725, 725C, 730, 730C, 735, 770G, 770G OEM, 772G, 772G OEM, 777G, 824K, 825K, 826K, 844, 844H, 844K, 854G, 854K, 980H, 986H, 990, 990 II, 990H, 990K, 992...
1178131
MOUNT AS
1090, 1190, 1190T, 120M, 120M 2, 1290T, 12M, 12M 2, 12M 3, 12M 3 AWD, 1390, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 2290, 2390, 2391, 2491, 2590, 320C FM, 320D, 3...
1090, 1190, 1190T, 120M, 120M 2, 1290T, 12M, 12M 2, 12M 3, 12M 3 AWD, 1390, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 2290, 2390, 2391, 2491, 2590, 320C FM, 320D, 3...
6Y2090
MOUNT AS
589, 657E, 657G, 69D, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 834G, 834H, 834K, 836G, 836H, 836K, 844, 844H, 8...
589, 657E, 657G, 69D, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 834G, 834H, 834K, 836G, 836H, 836K, 844, 844H, 8...
6Y2065
MOUNT AS
578, 583R, 583T, 587R, 587T, 621B, 621F, 621G, 623E, 623F, 623G, 627F, 627G, 631E, 631G, 633E II, 637D, 637E, 637G, 657B, 657E, 657G, 770, 772, 772G, 772G OEM, 988F, 988F II, AD30, D8N, D8R, D8R II, D...
578, 583R, 583T, 587R, 587T, 621B, 621F, 621G, 623E, 623F, 623G, 627F, 627G, 631E, 631G, 633E II, 637D, 637E, 637G, 657B, 657E, 657G, 770, 772, 772G, 772G OEM, 988F, 988F II, AD30, D8N, D8R, D8R II, D...
2S1212
MOUNT AS
637D, 769C, 770, 771C, 772, 772B, 773, 773B, 773D, 773E, 775B, 775D, 775E, 777, 824C, 963, 963B, 963C, 973, 973C, 980C, 980F, 980F II, 992C, 992D, AD30, AD40, AD45, AD45B, AD55, AD55B, AD60, AE40, AE4...
637D, 769C, 770, 771C, 772, 772B, 773, 773B, 773D, 773E, 775B, 775D, 775E, 777, 824C, 963, 963B, 963C, 973, 973C, 980C, 980F, 980F II, 992C, 992D, AD30, AD40, AD45, AD45B, AD55, AD55B, AD60, AE40, AE4...
9W9940
MOUNT AS
24M, 657E, 814F, 814F II, 815F, 815F II, 816F, 816F II, 910G, 914G, 924F, 924G, 924GZ, 924H, 924HZ, 928G, 928H, 928HZ, 930G, 938F, 938G, 938G II, 938H, 950F, 950F II, 953C, 960F, 963C, 966F, 966F II, ...
24M, 657E, 814F, 814F II, 815F, 815F II, 816F, 816F II, 910G, 914G, 924F, 924G, 924GZ, 924H, 924HZ, 928G, 928H, 928HZ, 930G, 938F, 938G, 938G II, 938H, 950F, 950F II, 953C, 960F, 963C, 966F, 966F II, ...
1213307
MOUNT AS-RESILIENT
120K, 120K 2, 120M, 120M 2, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 140G, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 613G, 621B, 621G, 623G, 627F, 627...
120K, 120K 2, 120M, 120M 2, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 140G, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 613G, 621B, 621G, 623G, 627F, 627...
7N7988
MOUNT AS
769C, 770, 771C, 772, 772B, 773B, 773D, 773E, 775B, 775D, 775E, AD30, AD40, AD45, AD45B, AD55, AD55B, AD60, AE40, AE40 II, D44B, D550B, R1300, R1300G, R1300G II, R1600, R1600G, R1600H, R1700 II, R1700...
769C, 770, 771C, 772, 772B, 773B, 773D, 773E, 775B, 775D, 775E, AD30, AD40, AD45, AD45B, AD55, AD55B, AD60, AE40, AE40 II, D44B, D550B, R1300, R1300G, R1300G II, R1600, R1600G, R1600H, R1700 II, R1700...
1398736
MOUNT-FLEXIBLE
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E HVG, 33...
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E HVG, 33...
1398737
MOUNT-FLEXIBLE
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E HVG, 33...
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E HVG, 33...
2374135
MOUNT-FLEXIBLE
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
2374132
MOUNT-FLEXIBLE
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
4247007
MOUNT
D6R II, D6R III, D6T
D6R II, D6R III, D6T
1389961
MOUNT AS
583R
583R
1389956
MOUNT AS
583R
583R
1389952
MOUNT AS
583R
583R
2175807
MOUNT
D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL, D5G, D5K LGP, D5K2 XL, D6K LGP, D6K2, D6K2 LGP
D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL, D5G, D5K LGP, D5K2 XL, D6K LGP, D6K2, D6K2 LGP
5E0783
MOUNT
D3G, D4G, D5G
D3G, D4G, D5G
1678781
MOUNT AS
D5N, D6N
D5N, D6N
2336825
MOUNT AS
561N, D5N, D5R LGP, D6N
561N, D5N, D5R LGP, D6N
2388564
MOUNT AS
953C, 963C
953C, 963C
7C4217
MOUNT AS
953C, 963C
953C, 963C