PIN 3448325 - Caterpillar

Illustration 1 g03326557
Schematic of the Cat Data Link
The CID 596 diagnostic code is associated with the Implement ECM. The FMI 02 diagnostic code is recorded when the Power Train ECM cannot communicate with the Implement ECM or the ECM appears to work intermittently.Test Step 1. VERIFY THE HARDWARE AND THE SOFTWARE PART NUMBERS
Verify that the following information is correct:
The part number of the software of the Power Train ECM
The part number of the "Implement ECM flash software"
The part number of the Power Train ECM Note: Consult the Business Unit that produces the product for the correct part numbers of the configuration software. Expected Result:All part numbers are correct.Results:
OK - All part numbers are correct. Proceed to test step 2.
NOT OK - All part numbers are NOT correct. The part number of the Power Train ECM may be incorrect. The part number of the Implement ECM may be incorrect. The incorrect configuration software may also be installed.Repair: Install the proper part number for the appropriate ECM. Flash the proper software. Cycle the key start switch in order to initialize the new software. Refer to Testing and Adjusting, "Electronic Control Module (ECM) - Replace". If the diagnostic code is still active, contact the Technical Communicator at your dealership for possible consultation with Caterpillar.STOPTest Step 2. INSPECT THE HARNESS CONNECTIONS
Turn the disconnect switch to the OFF position.
Inspect all harness connections that are related to the Cat Data Link. Ensure that the connectors are clean and tight.
Check the connectors for proper mating.
Check the wires at the connector.
Check each wire for nicks or signs of abrasion in the insulation.
Check for moisture at the connector.
Check the connectors for dirty contacts or corroded contacts.
Check each pin and each socket of the Power Train harness connectors. Expected Result:The Power Train harness connectors are tight and free of corrosion.Results:
OK - The Power Train harness connectors are tight and free of corrosion. Proceed to test step 3.
NOT OK - The Power Train harness connectors are in need of repair.Repair: Repair the Power Train harness or replace the Power Train harness.STOPTest Step 3. CHECK FOR SHORTS TO GROUND
The disconnect switch remains in the OFF position.
Disconnect the Power Train harness from all electronic control modules that use the Cat Data Link.
At the Power Train harness for the Power Train ECM, measure the resistance between frame ground and connector contacts J1-10 (wire 893-GN(Green)) and J1-20 (wire 892-BR(Brown)) of the Cat Data Link circuit. Expected Result:The resistance is greater than 5000 ohms.Results:
OK - The resistance is greater than 5000 ohms. The harness circuit resistance is correct. Proceed to test step 4.
NOT OK - The resistance is less than 5000 ohms. The Power Train harness has failed.Repair: There is a short between frame ground and the Cat Data Link circuit in the Power Train harness. Repair the Power Train harness or replace the Power Train harness.STOPTest Step 4. CHECK FOR A SHORT TO THE +BATTERY CIRCUIT
The disconnect switch remains in the OFF position.
All related electronic control modules remain disconnected from the Power Train