125-9746 BOX GP-INSTRUMENT PANEL AN ATTACHMENT 3516B GEN SET ENGINE

OPERATOR STATION

PANEL GP

0. 125-9746 BOX GP-INS
1. 139-6907 BOX GP-INS
2. 162-7662 BOX GP-INS

CONTROL GP-EMCP ELECTRONIC

3. 101-0225 CONTROL GP
4. 117-6200 CONTROL GP
5. 118-0175 CONTROL GP
6. 118-2070 CONTROL GP
7. 118-2071 CONTROL GP
8. 120-6881 CONTROL GP
9. 123-6005 CONTROL GP
0. INFORMATION

GEN SET ENGINE 3516B GEN SET ENGINE 7RN
3516B Generator Set Engine 7RN00001-UP SEBP2416 3516B 7RN (1994)

OPERATOR STATION

PANEL GP

125-9745 BOX GP-INSTRUMENT PANEL

125-9746 BOX GP-INSTRUMENT PANEL

139-6907 BOX GP-INSTRUMENT PANEL

162-7662 BOX GP-INSTRUMENT PANEL

115-4636 CONTROL GP-ENGINE MONITORING

#SEBP24161280

125-9746: BOX GP-INSTRUMENT PANEL

BOX GP-INSTRUMENT PANEL

125-9746 BOX GP-INSTRUMENT PANEL
AN ATTACHMENT

i00512981 SEBP2416

1259746 BOX GP-INSTRUMENT PANEL Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	125-7092	[1]	BOX AS-INSTRUMENT
	3B-4605	[4]	PIN-COTTER
	3H-5366	[1]	STUD-WELD (1/4-20X0.625-IN)
	5P-0537	[4]	WASHER-HARD (7.2X14.5X2-MM THK)
	9P-6895	[4]	PIN
	9X-6442 E		SEAL (225-CM)
2.	109-6507	[1]	SWITCH AS-PUSH BUTTON (EMERGENCY STOP)
3.	110-8909	[8]	MOUNT-FLEXIBLE
4.	126-2210	[1]	HARNESS AS-PANEL (CUSTOMER CONNECTION)
5.	4B-4863	[11]	WASHER (4.7X11X1.2-MM THK)
6.	116-1356	[1]	PLATE AS
	9F-6445	[2]	NUT-WELD (1/4-20-THD)
7.	9Y-2921	[3]	RELAY (24-VOLT)(INSTRUMENT PANEL)
8.	127-2331	[1]	SWITCH AS-ROTARY (ENGINE CONTROL)
9.	3B-4501	[35]	LOCKWASHER
10.	6D-5801	[32]	LOCKNUT (8-32-THD)
11.	9S-8750	[5]	NUT-FULL (1/4-20-THD)
12.	7S-1197	[35]	SCREW-MACHINE (8-32X0.5-IN)
13.	5P-0537	[5]	WASHER-HARD (7.2X14.5X2-MM THK)
14.	7N-8008	[1]	SWITCH AS-TOGGLE (CLEAR, MODE)
	3L-8187	[6]	LOCKWASHER
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	6V-8374	[6]	SCREW-MACHINE (6-32X0.25-IN)
15.	115-2538	[1]	COVER-END
16.	115-1322	[16]	TERMINAL (DOUBLE)
17.	115-4636 Y	[1]	CONTROL GP-ENGINE MONITORING
18.	112-2974 Y	[1]	MODULE GP-QUAD GAUGE
19.	112-2975 Y	[1]	MODULE GP-QUAD GAUGE
20.	115-7847	[1]	DOOR AS
	7E-0717	[2]	LATCH AS-DOOR
	030-8967	[2]	STUD-WELD (3/8-16X0.75-IN OAL)
21.	9W-0073	[1]	SWITCH AS-PUSH BUTTON (ALARM SILENCE)
22.	2W-4480	[1]	BOOT-SWITCH
23.	8C-6123	[1]	NUT (1/4-40-THD)
24.	8N-0694	[1]	SWITCH AS-TOGGLE (SINGLE POLE)(STARTING AID)
	3L-8187	[3]	LOCKWASHER
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	6V-8374	[1]	SCREW-MACHINE (6-32X0.25-IN)
25.	8D-2676	[1]	SWITCH AS-TOGGLE (SINGLE POLE)(ENGINE PARAMETER, RH, LH)
	3L-8187	[2]	LOCKWASHER
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	6V-8374	[2]	SCREW-MACHINE (6-32X0.25-IN)
26.	9X-9675	[2]	BRACKET-END
27.	113-7884	[1]	FILM-IDENTIFICATION (ENGINE MONITORING)
28.	4P-7581	[7]	CLIP (LADDER)
29.	105-7542	[1]	STRIP-CONTACT
30.	7N-8001 Y	[1]	SWITCH GP-TOGGLE (OVERSPEED VERIFY)
31.	107-5856	[1]	CIRCUIT BREAKER AS (63-AMPERE)
32.	9X-8124	[2]	SWITCH AS-MAGNETIC (24-VOLT)(STARTING MOTOR)
			(EACH INCLUDES)
	8T-4134 M	[2]	NUT (M6X1-THD)
33.	100-5566	[3]	BEZEL
34.	7U-4891	[12]	SCREW (10-32X1-IN)
35.	9S-8752	[18]	NUT-FULL (3/8-16-THD)
36.	4B-4274	[12]	WASHER (5.5X13X1.2-MM THK)
37.	6V-8378	[12]	NUT (10-32-THD)
38.	107-2482	[8]	GASKET
39.	121-3328	[1]	KIT-MARKER (TERMINAL)
40.	5M-2894	[18]	WASHER-HARD (10.2X18.5X2.5-MM THK)
41.	114-1142	[2]	CIRCUIT BREAKER AS (10-AMPERE)
42.	114-1143	[1]	CIRCUIT BREAKER AS (16-AMPERE)
43.	106-9819	[4]	TERMINAL
44.	8T-9637	[1]	SWITCH AS-TOGGLE (MANUAL START)
	3L-8187	[4]	LOCKWASHER
	6T-3631	[2]	NUT-HEX (15/32-32-THD)
	6T-3632	[1]	LOCKWASHER
	6T-3633	[1]	RING-LOCKING
	6V-8374	[4]	SCREW-MACHINE (6-32X0.25-IN)
45.	8T-4134 M	[4]	NUT (M6X1-THD)
46.	111-1324	[1]	BLOCK-CONTACT (1-POLE)
47.	123-9694	[1]	HORN
48.	8C-6024	[1]	SEAL-CONNECTOR
49.	124-3176	[1]	COVER
50.	125-9752 Y	[1]	HARNESS AS-BOX
51.	123-3395	[1]	FILM-IDENTIFICATION (WIRE)
52.	122-3202	[1]	HARNESS AS-PANEL (QUAD GAUGE MODULE)
53.	2N-3476	[8]	SCREW-MACHINE (6-32X0.75-IN)
54.	4B-2041	[8]	NUT (6-32-THD)
55.	5S-4245	[4]	SCREW-MACHINE (4-40X0.5-IN)
56.	6B-4542	[4]	LOCKWASHER
57.	6B-4540	[4]	NUT (4-40-THD)
58.	7C-4910	[1]	SEAL
59.	9X-6772	[7]	STRAP-CABLE
60.	9X-1365	[1]	SEAL-CONNECTOR
61.	9D-2734	[2]	GASKET
62.	6T-0453	[1]	GASKET
63.	125-7095	[1]	CIRCUIT BREAKER AS (50-AMPERE)
64.	107-5857	[1]	CIRCUIT BREAKER AS (32-AMPERE)
65.	3E-5503	[1]	BAR-FIXED BRIDGE
66.	4D-1836	[1]	SWITCH-TOGGLE (LOW IDLE)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#SEBP24161281

139-6907: BOX GP-INSTRUMENT PANEL

BOX GP-INSTRUMENT PANEL

139-6907 BOX GP-INSTRUMENT PANEL
AN ATTACHMENT

i00570352 SEBP2416

For full view, you need register

Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
118-0175 Y	[1]	CONTROL GP-EMCP ELECTRONIC (AC TRANSFORMER BOX)
118-2070 Y	[1]	CONTROL GP-EMCP ELECTRONIC (GENERATOR SET CONTROL +)

125-0171	[2]	LOCK AS
119-8401	[1]	PANEL AS-DOOR
119-7733	[1]	PANEL AS-GOVERNOR
3W-4871	[16]	NUT (6-32-THD)
9F-6445	[2]	NUT-WELD (1/4-20-THD)
119-8400	[1]	PANEL AS-INSTRUMENT
9X-8124	[2]	SWITCH AS-MAGNETIC (24-VOLT)
		(EACH INCLUDES)
8T-4134 M	[2]	NUT (M6X1-THD)
109-6507	[1]	SWITCH AS-PUSH BUTTON (EMERGENCY STOP)

126-7490	[1]	BAR
111-1323	[1]	BLOCK-CONTACT (1-POLE)
111-1324	[2]	BLOCK-CONTACT (1-POLE)
103-6197	[1]	BLOCK-TERMINAL
126-7489	[1]	DUCT
9Y-9782	[1]	FILM-IDENTIFICATION (10-AMPERE FUSE)
9Y-9783	[1]	FILM-IDENTIFICATION (2-AMPERE FUSE)
3K-8782	[20]	FUSE (10-AMPERE)
7W-0482	[3]	FUSE (2-AMPERE)
4W-5972	[2]	KNOB
7C-4550	[2]	SEAL (ROTATING SHAFT)
3S-2093	[8]	STRAP-CABLE
8L-8413	[25]	STRAP-CABLE (WHITE)
7C-9179	[1]	STRIP-TERMINAL
3N-5979	[1]	SWITCH-ROTARY (4-POSITION)(ENGINE CONTROL)
5L-5840	[2]	WASHER (9.25X16.92X1.83-MM THK)
M		METRIC PART
R		REMANUFACTURED PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#SEBP24161282

162-7662: BOX GP-INSTRUMENT PANEL

BOX GP-INSTRUMENT PANEL

162-7662 BOX GP-INSTRUMENT PANEL
S/N 7RN638-UP
PART OF 125-7089, 125-9745 BOX GP-INSTRUMENT PANEL
AN ATTACHMENT

i01007793 SEBP2416

1627662 BOX GP-INSTRUMENT PANEL Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	128-2507	[3]	HINGE AS
2.	370-7337	[1]	CONNECTOR AS
	7J-0204	[1]	SEAL-O-RING
	370-7095	[1]	FITTING
3.	126-8472 E		SEAL (230-CM)
4.	9X-6381	[4]	WASHER (6.5X12.5X1.6-MM THK)
5.	9P-6895	[4]	PIN
6.	2W-9513 M	[6]	BOLT (M6X1X10-MM)
7.	128-3147	[3]	GASKET
8.	3B-4605	[4]	PIN-COTTER
9.	3H-5366	[1]	STUD-WELD (1/4-20X0.625-IN)
10.	4M-0200	[8]	STUD-WELD (3/8-16X1.5-IN)
	E		ORDER BY THE CENTIMETER
	M		METRIC PART

#SEBP24161283

101-0225: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

101-0225 CONTROL GP-EMCP ELECTRONIC
AC TRANSFORMER BOX
PART OF 121-4450, 136-0991, 136-7817 PANEL GP-CONTROL
AN ATTACHMENT

i00462426 SEBP2416

1010225 CONTROL GP-EMCP ELECTRONIC Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.		[1]	HOUSING AS (TRANSFORMER BOX-EMCP II)
1A.	3N-5977	[1]	BLOCK-FUSE (30-AMPERE)
1B.	107-5696	[1]	STRIP-TERMINAL
1C.	107-5907	[1]	FILM-IDENTIFICATION (TERMINAL MARKER)
2.		[1]	CHANNEL AS (TRANSFORMER-EMCP II)
2A.	4B-2049	[1]	NUT (10-32-THD)
2B.	8F-1434	[1]	LOCKWASHER
2C.	186-3736	[5]	SOCKET-CONNECTOR (16-GA TO 18-GA)
2D.	102-8816	[1]	SEAL
2E.	4B-4274	[11]	WASHER (5.5X13X1.2-MM THK)
2F.	155-2265	[1]	KIT-CONNECTING PLUG (8-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3.	108-8127	[8]	SCREW-PAN HEAD (10-24X0.25-IN)

#SEBP24161284

117-6200: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

117-6200 CONTROL GP-EMCP ELECTRONIC
PART OF 121-4450 PANEL GP-CONTROL
AN ATTACHMENT

i00474364 SEBP2416

1176200 CONTROL GP-EMCP ELECTRONIC Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9W-1464	[6]	SCREW (1/4-20X1-IN)
2.	4B-4863	[10]	WASHER (4.7X11X1.2-MM THK)
3.	9S-8002	[1]	PLUG (7/16-20-THD)
4.	3J-7354	[1]	SEAL-O-RING
5.	1S-4974	[1]	SEAL-O-RING

#SEBP24161285

118-0175: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

118-0175 CONTROL GP-EMCP ELECTRONIC
AC TRANSFORMER BOX +
PART OF 139-6907 BOX GP-INSTRUMENT PANEL, 141-5085, 158-6167, 158-6168, 158-6169, 158-6170 CONVERSION AR-GENERATOR SET, 332-8866, 333-2392, 333-2393 KIT-ELECTRONIC CONVERSION
AN ATTACHMENT

i00478777 SEBP2416

1180175 CONTROL GP-EMCP ELECTRONIC Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4W-5276	[1]	STRIP-TERMINAL
1A.	3N-5977	[1]	BLOCK-FUSE (30-AMPERE)
2.	108-8127	[8]	SCREW-PAN HEAD (10-24X0.25-IN)
3.	3E-3386	[1]	WEDGE-PLUG LOCK
3A.	155-2265	[1]	KIT-CONNECTING PLUG (8-PIN)
			(INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
3B.	5P-1475	[7]	TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
3C.	5P-1476	[3]	TERMINAL-FORK (14-GA TO 16-GA, NO. 10 SCREW)
3D.	8L-8413	[16]	STRAP-CABLE (WHITE)
3E.	186-3736	[5]	SOCKET-CONNECTOR (16-GA TO 18-GA)
3F.	4B-2049	[9]	NUT (10-32-THD)
3G.	186-3736	[3]	SOCKET-CONNECTOR (16-GA TO 18-GA)
3H.	4B-4274	[15]	WASHER (5.5X13X1.2-MM THK)
4.	5N-5159	[3]	JUMPER-STRIP

#SEBP24161286

118-2070: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

118-2070 CONTROL GP-EMCP ELECTRONIC
GENERATOR SET CONTROL +
PART OF 139-6907 BOX GP-INSTRUMENT PANEL, 118-2071, 159-3601 CONTROL GP-EMCP ELECTRONIC, 141-5085, 158-6168, 158-6170 CONVERSION AR-GENERATOR SET, 332-8866 KIT-ELECTRONIC CONVERSION
AN ATTACHMENT

i00480772 SEBP2416

1182070 CONTROL GP-EMCP ELECTRONIC Parts scheme

For full view, you need register

Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	133-9850	[1]	CONTROL GP-ELECTRONIC (RELAY MODULE)
1A.	1S-4974	[1]	SEAL-O-RING
2.	4B-4863	[10]	WASHER (4.7X11X1.2-MM THK)
3.	9W-1464	[6]	SCREW (1/4-20X1-IN)
4.	3J-7354	[1]	SEAL-O-RING
5.	9S-8002	[1]	PLUG (7/16-20-THD)

	130-9715 F	[1]	FILM-INFORMATION (GENERATOR SET CONTROL +)
	159-1798 F	[1]	FILM-CONTROL PANEL (GENERATOR SET CONTROL +)
	F		NOT SHOWN
	R		REMANUFACTURED PART MAY BE AVAILABLE

#SEBP24161287

118-2071: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

118-2071 CONTROL GP-EMCP ELECTRONIC
GENERATOR SET CONTROL +
PART OF 158-6170 CONVERSION AR-GENERATOR SET
AN ATTACHMENT

i00480782 SEBP2416

1182071 CONTROL GP-EMCP ELECTRONIC Parts scheme

For full view, you need register

Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	118-2070 Y	[1]	CONTROL GP-EMCP ELECTRONIC (GENERATOR SET CONTROL +)
2.	130-9715	[1]	FILM-INFORMATION (GENERATOR SET CONTROL +)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP24161288

120-6881: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

120-6881 CONTROL GP-EMCP ELECTRONIC
GENERATOR SET CONTROL
PART OF 136-0991, 136-7817 PANEL GP-CONTROL
AN ATTACHMENT

i00474951 SEBP2416

1206881 CONTROL GP-EMCP ELECTRONIC Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	133-6350 CY	[1]	CONTROL GP-EMCP ELECTRONIC (GENERATOR SET CONTROL)
2.	4P-6407	[1]	FILM-EMCP II
	C		CHANGE FROM PREVIOUS TYPE
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#SEBP24161289

123-6005: CONTROL GP-EMCP ELECTRONIC

CONTROL GP-EMCP ELECTRONIC

123-6005 CONTROL GP-EMCP ELECTRONIC
PART OF 121-4450 PANEL GP-CONTROL
AN ATTACHMENT

i00514813 SEBP2416

1236005 CONTROL GP-EMCP ELECTRONIC Parts scheme

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Parts for your 3516B GEN SET ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	136-3870 Y	[1]	CONTROL GP-EMCP ELECTRONIC
2.	4P-6407	[1]	FILM-EMCP II
	Y		SEPARATE ILLUSTRATION

Information:

OPERATOR STATION

PANEL GP

General Service Information

Electrostatic Discharge Awareness
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 1 - General Information
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 2 - Installation
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 3 - Setup and Calibration
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 4 - Theory Of Operation
INSTALLATION AND OPERATION LOAD SHARING MODULE

Chapter 5 - Troubleshooting
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix A. - LSM Control Specifications
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, & Modules
INSTALLATION AND OPERATION LOAD SHARING MODULE

Appendix C. - EMI Control in Electronic Governing Systems
INSTALLATION AND OPERATION LOAD SHARING MODULE

Engine News

New Programming Set Points For Electronic Modular Control Panel II (EMCP II){1404,7002,7451}
1995/08/01

133-5211 Information Film (Universal Symbol Reference) Available{7451}
1996/10/01

Procedure For Providing A "Speed Signal" To The Engine Control Module (ECM) When The Woodward Load Share Module Is Not Being Powered By The Generator{4450,1915}
1996/11/01

Changes To Default Overcurrent Settings For EMCP II+ {4490}
1997/08/01

New 162-7662 Instrument Box Assembly Now Available {7451}
1998/11/01

New Customer Communication Module Has Improved Communication Capabilities{1926}
1998/12/01

Updated Owners Manual For Customer Communication Module (CCM) Available{1926}
1998/12/01

Service Manual Module For Electronic Modular Control Panel II+ On EUI Engines Now Available{7450,4490}
1998/12/01

Revised Service Manual For Electronic Modular Control Panel II (EMCP II) For EUI Engines is Now Available{7451,4490}
1998/12/01

Improved Data Logger Feature For Customer Communication Module{1926}
1999/04/01

Updated 133-6350 EMCP II Generator Set Control Group Corrects Hourmeter Programming and Spare Fault Operation{4490}
1999/04/01

Special Instruction, REHS0589-01, "Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart" is Available {7451}
2000/06/01

Correction to Systems Operation Section, SENR5398-02, Data Link {4490}
2000/11/01

A New Service Support Center Is Available For The Products That Are Assembled At The Large Engine Center {1000, 4490, 7002, 7274}
2001/09/01

Improved Troubleshooting Procedures for EMCPII, EMCPII+, and EMCPII+P Annunciators {4490}
2001/10/01

Procedure for Reconfiguring a 187-3511 Timer Gp to Annunciate a "Not In Auto" Alarm Without Generating Additional Alarms {4490}
2007/01/15

Improved Instrument Panels are Used {7451}
2006/10/02

A New Pyrometer Is Available For Certain 3500 and G3500 Engines {7451, 7466, 7490}
2012/12/19

A New Special Instruction Is Now Available for Bypassing EGR Relay in EMCP2 Controls on Certain Generator Sets {1908, 4490, 4493}
2014/09/26

New EMCP 3.2/3.3 Software Is Now Available For Use On Certain Cat® Products {4490, 7620}
2014/11/14

New Flexible Mounts Are Used on the Pyrometer of Certain 3500 Engines {7451, 7466, 7490}
2015/08/07

New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}
New CAT Inspect Form Available for EMCP Troubleshooting and Inspection {0374, 4490, 7451, 7620}

Operation and Maintenance Manual

Engine Air Cleaner Service Indicator - Inspect
3500 and 3500B Engines

Alarms and Shutoffs
3500 and 3500B Engines

Instrument Panel - Inspect
3500 and 3500B Engines

Instrument Panel
3500 and 3500B Engines

Control Panel Voltmeter - Check
SR4 HV and SR4B HV Generators

Control Panel
3500 and 3500B Engines

Gauges and Indicators
3500 and 3500B Engines

Monitoring System
3500 and 3500B Engines

Electronic Modular Control Panel 4 (EMCP 4)
3500 and 3500B Engines

Special Instruction

Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}
Instructions For EMCP II+ Field Retrofit Onto EMCP II Equipped Generator Sets{7490, 7451}

Customer Communication Module And Programmable Relay Control Module Installed On 3500B Engines With Electronic Instrument Panel{1900}
Customer Communication Module And Programmable Relay Control Module Installed On 3500B Engines With Electronic Instrument Panel{1900}

Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490}
Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490}

Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490}
Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490}

Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart{7451}
Emergency Stop Circuit Improvement for the Electronic Instrument Panel to Control Engine Restart{7451}

Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}
Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}

Procedure to Bypass EGR Relay in EMCP2 Controls For Generator Sets{1908, 4490, 4493}
Procedure to Bypass EGR Relay in EMCP2 Controls For Generator Sets{1908, 4490, 4493}

Instructions for Installing AssetIQTM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}
Instructions for Installing AssetIQ^TM for Engine Systems on Caterpillar and non-Caterpillar Products {7490}

Service Letter-NACD

Product Support Program For Replacing The1236004 Genset Control Used With Certain 3508B, 3512B, and 3516B Engines
Product Support Program For Replacing The1236004 Genset Control Used With Certain 3508B, 3512B, and 3516B Engines

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Product Support Program For Providing Proper Communications Between Electronic Control Module And Emcpii On Certain 3508B, 3512B And 3516B Engine Generator Sets
Product Support Program For Providing Proper Communications Between Electronic Control Module And Emcpii On Certain 3508B, 3512B And 3516B Engine Generator Sets

Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines
Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines

Product Support Program For Replacing The Air And Oil Temperature Sensors On Certain 3508B, 3512B, And 3516B Engines; 3508, 3512, 3516 W/EUI Option Commercial Engines.
Product Support Program For Replacing The Air And Oil Temperature Sensors On Certain 3508B, 3512B, And 3516B Engines; 3508, 3512, 3516 W/EUI Option Commercial Engines.

Product Support Program For Replacing The Emsii Module On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Engines
Product Support Program For Replacing The Emsii Module On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Engines

The Terminal Blocks On The Emcp II Control Panel Need To Be Replaced On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Generator Sets
The Terminal Blocks On The Emcp II Control Panel Need To Be Replaced On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Generator Sets

THE EMERGENCY STOP CIRCUIT MUST BE CHANGED ON CERTAIN 3508, 3508B, 3512, 3512B, 3516, AND 3516B ENGINES
THE EMERGENCY STOP CIRCUIT MUST BE CHANGED ON CERTAIN 3508, 3508B, 3512, 3512B, 3516, AND 3516B ENGINES

PRODUCT SUPPORT PROGRAM FOR REPLACING THE RELAY IN CERTAIN 3400 AND 3500 SERIES GENERATOR SET ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RELAY IN CERTAIN 3400 AND 3500 SERIES GENERATOR SET ENGINES

Service Letter-Australia

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-CFEL

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-CSARL

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-Americas

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-Brazil

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-Truck/Ag/Marine

Technical Information Bulletin

Electronic Monitoring System II (EMS II) Communication Problems
Electronic Monitoring System II (EMS II) Communication Problems

Likely Causes Of An AL4 Code On The Electronic Modular Control Panel II (EMCPII)
Likely Causes Of An AL4 Code On The Electronic Modular Control Panel II (EMCPII)

Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off
Logged Service Codes Are Erased On Certain Monitoring System Modules When The Key Switch Is Turned Off

EMCP NFPA 99 Ran Annunciator Modules Will Not Perform As Specified
EMCP NFPA 99 Ran Annunciator Modules Will Not Perform As Specified

3300V/2400V Primary Taps Have Not Been Capped When The Third Transformer Is Installed For Use With EMCPII+ Control Panels
3300V/2400V Primary Taps Have Not Been Capped When The Third Transformer Is Installed For Use With EMCPII+ Control Panels

3500B Engines That Are Used On EPG Applications And Have An Emergency Stop Box Are Wired Incorrectly
3500B Engines That Are Used On EPG Applications And Have An Emergency Stop Box Are Wired Incorrectly

Specifications

Environmental
Programmable Relay Control Module (PRCM)

Electrical
Programmable Relay Control Module (PRCM)

Service Letter-China

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Service Letter-Asia

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Systems Operation

Component Location
Electronic Modular Control Panel II (EMCP II) for EUI Engines

EMCP Electronic Control (Generator Set)
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Instrument Panel
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Modes Of Operation
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Normal Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Alarm Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Shutdown Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Service Mode
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Log Viewing OP1
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine/Generator Setpoint Viewing OP2
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Password Entry OP3
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Log Clearing OP4
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine/Generator Programming OP5
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Spare Input/Output Programming OP6
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Hourmeter Programming OP7
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Voltmeter/Ammeter Programming OP8
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Engine Setpoint Verification OP9
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AC Offset Adjustment OP10
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Fault Description
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AL Fault Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

SP Fault Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Diagnostic Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Relay Driver Module
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Panel Components
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Internal Panel Components
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Generator Set Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Marine Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Quad Gauge Module
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Instrument Modules for Locomotive Applications
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alert Indicator Description
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Senders
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Sensors
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Action Alarm and Alarm Silence Switch
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Electronic Control Module (Engine)
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Modes Of Operation
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Normal Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Numeric Readout Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Service Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Tattletale Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Units Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Harness Code Mode
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Warning Operation
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

General Information
Generator Set Load Sharing Module

System Operation
Generator Set Load Sharing Module

EMCP Electronic Control (Generator Set)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Instrument Panel
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Electrical Converter (Pulse Width Modulated)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Sensors
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Electronic Control Module (Engine)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Modes Of Operation
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Normal Mode
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Mode
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Shutdown Mode
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Service Mode
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Fault Log Viewing OP1
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Engine/Generator Setpoint Viewing OP2-0
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Protective Relaying Setpoint Viewing OP2-1
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

AC Factory Calibration Setpoint Viewing OP2-2
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Password Entry OP3
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Fault Log Clearing OP4
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Engine/Generator Programming OP5-0
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Protective Relaying Programming OP5-1
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Spare Input/Output Programming OP6
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Hourmeter Programming OP7
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Voltmeter/Ammeter Programming OP8
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Engine Setpoint Verification OP9
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

AC Offset Adjustment OP10
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Fault Description
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

AL Fault Codes
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

SP Fault Codes
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Diagnostic Codes
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Programmable Spare Relay Outputs
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Programmable Spare Output
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Programmable Kilowatt Level Output
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Modules
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Module Control (NFPA 110)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Module Control (Custom)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Relay Driver Module
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Synchronizing Lights Module
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Customer Interface Module
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

System Communication Module (Customer)
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

General Information
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Component Location
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Data Link
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

General Information
Programmable Relay Control Module (PRCM)

Programmable Relay Control Module
Programmable Relay Control Module (PRCM)

Relay Driver Module
Programmable Relay Control Module (PRCM)

Menus
Programmable Relay Control Module (PRCM)

Input/Output Monitoring and Programming
Programmable Relay Control Module (PRCM)

Diagnostic Code Viewing and Clearing
Programmable Relay Control Module (PRCM)

Setpoint Viewing and Programming
Programmable Relay Control Module (PRCM)

Data Link
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
EMCP3

Real Time Clock Programming
EMCP3

Setpoint Programming
EMCP3

Electronic Control Module (Generator Set)
EMCP3

Data Link
EMCP3

Event Resetting
EMCP3

Event Viewing
EMCP3

Thermocouple Module
EMCP3

Resistive Temperature Device Module
EMCP3

Discrete Input/Output Module
EMCP3

Password Entry
EMCP3

Voltage and Frequency Adjustment
EMCP3

Component Location
EMCP3

Digital Input Programming
EMCP3

Spare Analog Input Programming
EMCP3

Relay Output Programming
EMCP3

Digital Output Programming
EMCP3

System Operation
EMCP3

MUI Engine Monitoring and Control
EMCP3

Text String Programming
EMCP3

Cycle Timer Programming
EMCP3

Trip Point Programming
EMCP3

Monitoring Software for Computer
EMCP3

Service Letter-APD

The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators
The 1214450 EMCP II Panel Shock Isolator May Need To Be Replaced On Certain 3500-Series Generators

Testing and Adjusting

Fault Identification
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Diagnostic Codes
Electronic Modular Control Panel II (EMCP II) for EUI Engines

SP Fault Code - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AL Fault Code - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Dedicated Shutdown Indicators
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Low Oil Pressure - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Emergency Stop - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for High Water Temperature - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Engine Overspeed - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Low Coolant Level - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Indicator for Overcrank - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Troubleshooting Undiagnosed Problems
Electronic Modular Control Panel II (EMCP II) for EUI Engines

No Engine Shutdown - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Erratic GSC Operation - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Zero Display of Voltage or Current - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Inaccurate Display of Voltage or Current - Troubleshoot
Electronic Modular Control Panel II (EMCP II) for EUI Engines

AC Voltage Range - Adjust
Electronic Modular Control Panel II (EMCP II) for EUI Engines

EMCP Electronic Control (Generator Set) - Replace
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Relay Module - Replace
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Typical Generator Abbreviations
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 248 FMI 9 CAT Data Link Abnormal Update - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 268 FMI 2 EMCP Electronic Control (Generator Set) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 336 FMI 2 Switch (Engine Control) Incorrect Signal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 334 FMI 3 Spare Output Voltage Above Normal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 334 FMI 4 Spare Output Voltage Below Normal - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 442 FMI 12 Generator Fault Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 441 FMI 12 Electronic Governor Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 443 FMI 12 Crank Termination Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 444 FMI 12 Starting Motor Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 445 FMI 12 Run Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 446 FMI 12 Air Shutoff Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 447 FMI 12 Fuel Control Relay Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 500 FMI 12 EMCP Electronic Control (Generator Set) Failed - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

CID 566 FMI 7 Unexpected Shutdown Improper Mechanical Response - Test
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Symbols
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Block Diagram of Generator Set Control
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Service Record
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
Electronic Modular Control Panel II (EMCP II) for EUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II (EMCP II) for EUI Engines

General Information
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Electrical Components And Connector Locations
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Service Tools
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Accessing Diagnostic Information
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Troubleshooting Diagnostic Codes
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0096 FMI 03 Level Switch (Fuel) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0127 FMI 08 Pressure Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0172 FMI 04 Temperature Sender (Inlet Air) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0175 FMI 04 Temperature Sender (Engine Oil) Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0177 FMI 08 Temperature Sensor (Transmission Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0248 FMI 02 Cat Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 03 Sensor Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0263 FMI 04 Sensor Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 03 Alarm (Action) Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 05 Alarm (Action) Current Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0271 FMI 06 Alarm (Action) Current Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0819 FMI 02 Display Data Link Incorrect - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 03 Display Power Supply Voltage Above Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

CID 0821 FMI 04 Display Power Supply Voltage Below Normal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alert Indicator - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

LH/RH Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Scroll Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Clear/Mode Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Alarm Silence Switch - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Module - Replace
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Main Display Module Initialization - Adjust
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Connector Contact Description of Main Display Module
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Glossary of Terms
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Initial Troubleshooting Procedure
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

System Schematic
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

System Self Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

SP Fault Code - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 0175 FMI 08 Temperature Sender (Engine Oil) Abnormal Signal - Test
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Troubleshooting Dedicated Shutdown Indicators
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Harness Code - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Level Switch (Coolant) - Troubleshoot
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B and 3516C Engines Caterpillar Monitoring System

Phasing - Check
Generator Set Load Sharing Module

Engine Does Not Share Load - Troubleshoot
Generator Set Load Sharing Module

Engine Will Not Operate in Parallel - Troubleshoot
Generator Set Load Sharing Module

Undesired Speed Decrease with Load Increase - Troubleshoot
Generator Set Load Sharing Module

Erratic Operation of Load Sharing Module - Troubleshoot
Generator Set Load Sharing Module

Load Signal Voltage Is Low - Troubleshoot
Generator Set Load Sharing Module

Load Signal Voltage Is High - Troubleshoot
Generator Set Load Sharing Module

Engine Does Not Properly Share Load - Troubleshoot
Generator Set Load Sharing Module

Wiring Diagrams
Generator Set Load Sharing Module

Droop - Adjust
Generator Set Load Sharing Module

Load Gain - Adjust
Generator Set Load Sharing Module

Phasing - Adjust
Generator Set Load Sharing Module

Installation Requirements
Generator Set Load Sharing Module

General Information
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Service Tools
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Fault Identification
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Troubleshooting Diagnostic Codes
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 100 FMI 2 Pressure Sensor (Engine Oil) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 110 FMI 2 Temperature Sensor (Engine Coolant) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 111 FMI 3 Fluid Level Sensor (Engine Coolant) Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 175 FMI 2 Temperature Sensor (Engine Oil) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 175 FMI 3 Temperature Sensor (Engine Oil) Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 175 FMI 4 Temperature Sensor (Engine Oil) Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 190 FMI 2 Speed Sensor (Engine) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 190 FMI 3 Speed Sensor (Engine) Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 248 FMI 9 CAT Data Link Abnormal Update - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 268 FMI 2 EMCP Electronic Control (Generator Set) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 269 FMI 3 Sensor Power Supply Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 269 FMI 4 Sensor Power Supply Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 333 FMI 3 Alarm Module Control Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 333 FMI 4 Alarm Module Control Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 334 FMI 3 Spare Output Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 334 FMI 4 Spare Output Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 336 FMI 2 Switch (Engine Control) Incorrect Signal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 441 FMI 12 Electronic Governor Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 442 FMI 12 Generator Fault Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 443 FMI 12 Crank Termination Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 444 FMI 12 Starting Motor Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 445 FMI 12 Run Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 446 FMI 12 Air Shutoff Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 447 FMI 12 Fuel Control Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 448 FMI 12 Programmable Spare Relay Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Module or Remote Annunciator - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 475 FMI 3 Relay Driver Module Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 475 FMI 4 Relay Driver Module Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 500 FMI 12 EMCP Electronic Control (Generator Set) Failed - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 566 FMI 7 Unexpected Shutdown Improper Mechanical Response - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 590 FMI 9 Engine Electronic Control Module Abnormal Update - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 770 FMI 9 Customer Communication Module Data Link Abnormal Update - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 859 FMI 3 Kilowatt Level Output Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 859 FMI 4 Kilowatt Level Output Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for Low Oil Pressure - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for Emergency Stop - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for High Water Temperature - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for Low Coolant Level - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for Overcrank - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Engaged Starting Motor - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

No Engine Shutdown - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Charging System - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Erratic GSC Operation - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Zero Display of Voltage or Current - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Inaccurate Display of Voltage or Current or Power - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Electrical Connector - Inspect
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

External Potential Transformer Connections
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

AC Voltage Range - Adjust
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Alarm Module Control - Adjust
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Speed Sensor (Engine) - Adjust
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Starting Motor Magnetic Switch - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Pulse Width Modulated (PWM) Sensor - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Block Diagram of Generator Set Control
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

EMCP Electronic Control (AC Transformer Box) - Replace
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Relay Module - Replace
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

EMCP Electronic Control (Generator Set) - Replace
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Typical Generator Abbreviations
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Symbols
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Reading DC Schematics
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Service Record
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Connector Contact Identification of Generator Set Control
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

EMCP Electronic Control (Generator Set) - Flash Program
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Schematics and Wiring Diagrams
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

AL Fault Code - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 168 FMI 4 Electrical System Voltage Below Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

CID 168 FMI 3 Electrical System Voltage Above Normal - Test
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicator for Engine Overspeed - Troubleshoot
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Troubleshooting Undiagnosed Problems
Electronic Modular Control Panel II+ (EMCP II+) for EUI Engines

Indicators for Engine Oil Pressure
3500B Engines

Coolant Temperature Sensor - Test
3500B Engines

Relay Module - Replace
Programmable Relay Control Module (PRCM)

Programmable Relay Control Module - Replace
Programmable Relay Control Module (PRCM)

Block Diagram
Programmable Relay Control Module (PRCM)

Display Codes
Programmable Relay Control Module (PRCM)

Connector Contact Identification
Programmable Relay Control Module (PRCM)

Glossary of Terms
Programmable Relay Control Module (PRCM)

Typical Generator Abbreviations
EMCP3

External Potential Transformer Connections
EMCP3

Electronic Control Module (Generator Set) - Replace
EMCP3

Electronic Control Module (Generator Set) - Configure
EMCP3

Electronic Control Module (Generator Set) - Flash Program
EMCP3

ECM Connections
EMCP3

Engine Setpoint Verification - Test
EMCP3

Troubleshooting

General Information
Programmable Relay Control Module (PRCM)

Fault Identification
Programmable Relay Control Module (PRCM)

Troubleshooting Diagnostic Codes
Programmable Relay Control Module (PRCM)

PRCM CID 0248 - FMI 11
Programmable Relay Control Module (PRCM)

PRCM CID 0268 - FMI 02
Programmable Relay Control Module (PRCM)

PRCM CID 0333 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0333 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0334 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0334 - FMI 04
Programmable Relay Control Module (PRCM)

General Information
EMCP3

PRCM CID 0477 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0477 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0478 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0478 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0479 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0479 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0480 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0480 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0481 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0481 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0482 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0482 - FMI 04
Programmable Relay Control Module (PRCM)

PRCM CID 0483 - FMI 03
Programmable Relay Control Module (PRCM)

PRCM CID 0483 - FMI 04
Programmable Relay Control Module (PRCM)

Customer Device Problem
Programmable Relay Control Module (PRCM)

Engine Cooldown Warning
EMCP3

Engine Overcrank Warning
EMCP3

Engine Speed Warning
EMCP3

Generator Control Not in Automatic Warning
EMCP3

Generator Overcurrent Warning
EMCP3

Generator Overfrequency Warning
EMCP3

Generator Overvoltage Warning
EMCP3

Generator Reverse Power Warning
EMCP3

Generator Underfrequency Warning
EMCP3

Generator Undervoltage Warning
EMCP3

Service Maintenance Interval Warning
EMCP3

Analog Input Circuit Fault
EMCP3

Data Link Circuit Fault
EMCP3

Digital Input Circuit Fault
EMCP3

Digital Output Circuit Fault
EMCP3

Engine Speed Circuit Fault
EMCP3

Unexpected Engine Shutdown
EMCP3

Generator Output Sensing Circuit Fault
EMCP3

Engine Overspeed Warning
EMCP3

Engine Underspeed Warning
EMCP3

Service Magazine

Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781}
1998/03/09

Use 147-5482 Valve Lash Gauge Group To Measure Valve Lash{0766}
1998/03/23

Revised Special Instruction, REHS0126-02, "Caterpillar Electronic Controls Service Code Information Description List", Available{0374,1901,1927,1930,1948,3168,4348,4802,4808,4810,4812,5511,5701,7490,7494,7601,7602,7610}
1998/11/16

Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
1998/11/23

Updated 133-6350 EMCP II Generator Set Control Group Corrects Hourmeter Programming And Spare Fault Operation {4490}
1998/11/23

An Updated Service Manual Module, SENR6565-02, "Generator Set Load Sensor And Generator Set Load Sharing Module" Is Available {4490}
1999/12/06

Service Meter Adjustment Is Now Available in VisionLinkTM {7478, 7606}
2014/08/20

Caterpillar Parts SIS Catalog 3516B :

125-9745 BOX GP-INSTRUMENT PANEL

125-7089 BOX GP-INSTRUMENT PANEL

139-6907 BOX GP-INSTRUMENT PANEL

162-7662 BOX GP-INSTRUMENT PANEL

101-0225 CONTROL GP-EMCP ELECTRONIC

117-6200 CONTROL GP-EMCP ELECTRONIC

118-0175 CONTROL GP-EMCP ELECTRONIC

118-2070 CONTROL GP-EMCP ELECTRONIC

118-2071 CONTROL GP-EMCP ELECTRONIC

120-6881 CONTROL GP-EMCP ELECTRONIC

Truck sale:

Caterpillar 3516B
- Stationary Generator Sets
RING POWER CORP.

500,000

Caterpillar 3516B, Stationary Generator Sets, Construction
- Stationary Generator Sets
FINNING CHILE S.A.

350,000

Caterpillar 3516B, Stationary Generator Sets, Construction

Caterpillar 3516B
- Industrial engines
RING POWER CORP.

Caterpillar 3516B
- Stationary Generator Sets
RING POWER CORP.