492-6959 KIT-ENGINE PARTS S/N CPT1-UP 924C PREMIER ENGINE SERVICE KIT FIELD INSTALLATION 924G WHEEL LOADER

Part No	Qty	Parts name
396-6500 Y	[1]	CONTROL GP-ELECTRONIC (24-VOLT)
249-5292 Y	[1]	HARNESS AS-SENSOR
216-9616 Y	[1]	KIT-GASKET (BOTTOM)
036-5802	[1]	BEARING
225-5438	[6]	BUSHING
067-6927	[1]	BUSHING-TERMINAL
221-1018	[1]	CONTROL GP-UNPROGRAMMED
238-8649	[2]	COOLANT
249-0832	[1]	COOLER-OIL
067-6269	[8]	FERRULE
1R-0739	[1]	FILTER AS-ENGINE OIL (STANDARD EFFICIENCY)
152-7217	[1]	FILTER ELEMENT AS-AIR (PRIMARY)
152-7219	[1]	FILTER ELEMENT AS-AIR (SECONDARY)
145-4501	[1]	FILTER GP-FUEL
201-8745	[1]	GASKET (WATER PUMP)
231-3486	[1]	GASKET
231-4457	[1]	GASKET
140-7506	[1]	GASKET-COVER
177-2391	[1]	GASKET-COVER
234-6861	[1]	GASKET-HOUSING
163-9256	[6]	GUIDE-VALVE (EXHAUST)
185-0882	[6]	GUIDE-VALVE (INTAKE)
209-9218	[1]	HOUSING AS
219-2512	[1]	SLEEVE
20R-0478	[6]	INJECTOR AS-FUEL
216-8332	[6]	INSERT-VALVE SEAT (INLET)
216-8333	[6]	INSERT-VALVE SEAT (EXHAUST)
148-3026	[6]	JET AS-PISTON COOLING
067-6135	[1]	KEY-WOODRUFF
353-2752	[1]	KIT-BEARING (ROD)
353-2753	[1]	KIT-BEARING (ROD)(0.25-MM US)
353-2754	[1]	KIT-BEARING (ROD)(0.50-MM US)
353-2755	[1]	KIT-BEARING (ROD)(0.75-MM US)
353-7415	[1]	KIT-BEARING (MAIN)
353-7416	[1]	KIT-BEARING (0.25-MM US)
353-7417	[1]	KIT-BEARING (0.50-MM US)
353-7418	[1]	KIT-BEARING (0.75-MM US)
216-9612	[1]	KIT-GASKET (TOP)
6I-1132	[1]	GASKET
100-4466	[1]	GASKET
129-3493	[1]	FERRULE
140-7506	[1]	GASKET-COVER
140-7515	[1]	SEAL-O-RING
140-8718	[6]	WASHER
141-8589	[1]	GASKET (TURBOCHARGER)
145-6856	[6]	SEAL (INLET)
145-6858	[6]	SEAL (EXHAUST)
199-9252	[1]	SEAL-O-RING
199-9751	[2]	SEAL-O-RING
216-8703	[2]	GASKET-MANIFOLD
216-8712	[2]	GASKET-MANIFOLD
216-9604	[1]	GASKET (VALVE COVER)
217-0596	[1]	GASKET
226-3544	[1]	GASKET
234-6861	[1]	GASKET-HOUSING
240-0205	[1]	GASKET-CYLINDER HEAD
242-4312	[1]	SEAL-O-RING
140-7512	[1]	KIT-HOSE (WATER)
363-5813	[2]	CLAMP-HOSE
464-6253	[12]	LIFTER-VALVE
111-1815	[6]	LINER
9W-9915	[2]	MOUNT AS
220-1241	[2]	MOUNT AS
155-0576	[5]	MOUNT-ISOLATION
216-8323	[6]	PISTON AS
		(EACH INCLUDES)
124-3536	[2]	RING-RETAINING
217-1573	[1]	KIT-PISTON RING
7W-4782	[1]	PLUNGER
216-8625	[1]	PUMP AS-ENGINE OIL
10R-9695	[1]	PUMP AS-FUEL INJECTION
255-2453	[1]	PUMP AS-FUEL PRIMING
231-4457	[1]	GASKET
234-6110	[1]	PUMP GP-WATER
216-9737	[1]	REGULATOR-WATER TEMPERATURE
147-1979	[24]	RETAINER-VALVE SPRING
067-6095	[12]	ROD
288-0422	[1]	SEAL-CRANKSHAFT
7D-8048	[1]	SEAL-O-RING
145-8327	[1]	SEAL-O-RING
149-2091	[1]	SEAL-O-RING
199-9252	[1]	SEAL-O-RING
199-9267	[1]	SEAL-O-RING
199-9751	[2]	SEAL-O-RING
329-7856	[1]	SEAL-O-RING
216-3448	[1]	SENSOR GP-PRESSURE
274-6720	[1]	SENSOR GP-PRESSURE
216-3446	[1]	SENSOR GP-SPEED
268-4360	[2]	SENSOR GP-TEMPERATURE
219-2512	[1]	SLEEVE
7W-4650	[1]	SPRING
206-4127	[12]	SPRING-VALVE
147-5553 M	[4]	STUD (M10X1.5X40-MM)
10R-9575	[1]	TURBOCHARGER GP
130-3216	[1]	V-BELT SET (INCLUDES 2-BELTS)
6I-1074	[6]	VALVE AS (OIL JET)
138-2050	[6]	VALVE-EXHAUST
145-6855	[6]	VALVE-INLET
6I-0256	[1]	WASHER
214-1668	[1]	WASHER-SPECIAL
032-9090	[2]	WASHER-THRUST (STANDARD-UPPER)
032-9091	[2]	WASHER-THRUST (STANDARD-LOWER)
232-3666	[1]	WASHER-THRUST

		FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT

		HTTP://DEALER.CAT.COM/RELATED
M		METRIC PART
Y		SEPARATE ILLUSTRATION

#SEBP35240041

453-1662: KIT-REAR COVER GASKET

KIT-REAR COVER GASKET

453-1662 KIT-REAR COVER GASKET
S/N DDA1-3916
PART OF 492-6960, 492-6961 KIT-PREVENTIVE MAINTENANCE
FIELD REPLACEMENT ORDER @@@@@290-0528@@@@@

i06237173 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Part No	Qty	Parts name
2A-1162	[1]	GASKET
3K-3257	[1]	GASKET
239-0583	[1]	GASKET
247-1876	[1]	SEAL
222-3910	[1]	SEAL GP-CRANKSHAFT
214-7566	[2]	SEAL-O-RING
238-5082	[2]	SEAL-O-RING

#SEBP35240042

221-6875: LIFTING GP-ENGINE

LIFTING GP-ENGINE

221-6875 LIFTING GP-ENGINE
S/N CPT1-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i01725113 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-0654 M	[4]	BOLT (M10X1.5X25-MM)
2.	221-6872	[2]	PLATE
	M		METRIC PART

#SEBP35240043

235-6343: MOUNTING GP-ALTERNATOR

MOUNTING GP-ALTERNATOR

235-6343 MOUNTING GP-ALTERNATOR
S/N CPT1-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i01905862 SEBP3524

2356343 MOUNTING GP-ALTERNATOR Parts scheme

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-0839 M	[1]	BOLT (M8X1.25X70-MM)
2.	6I-4374 M	[2]	BOLT (M8X1.25X60-MM)
3.	6I-0254 M	[2]	BOLT (M8X1.25X30-MM)
	M		METRIC PART

#SEBP35240044

258-5462: MOUNTING GP-ENGINE

MOUNTING GP-ENGINE

258-5462 MOUNTING GP-ENGINE
S/N CPT1-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i02183202 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6H-3616	[4]	PLUG-PROTECTION
2.	101-2987	[6]	PLUG
3.	292-4110	[4]	SEAL-O-RING
4.	113-7913 M	[3]	STUD (M16X2X45-MM)
5.	171-1411	[4]	STUD
6.	102-9460	[4]	PLUG
	M		METRIC PART

#SEBP35240045

202-0353: MOUNTING GP-ENGINE & XMSN

MOUNTING GP-ENGINE & XMSN

202-0353 MOUNTING GP-ENGINE & XMSN
S/N DDA1-3916; DFZ1-563
PART OF 176-5240 INSTALLATION AR-ENGINE

i01809829 SEBP3524

2020353 MOUNTING GP-ENGINE & XMSN Parts scheme

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7X-2622	[2]	WASHER (22X115X10-MM THK)
2.	8T-4170 M	[2]	BOLT (M20X2.5X150-MM)
3.	9W-9915	[2]	MOUNT AS
4.	185-1040	[1]	BRACKET AS
	8T-3597 M	[3]	NUT-WELD (M12X1.75-THD)
5.	185-1041	[1]	BRACKET AS
6.	199-4152	[2]	SUPPORT-ENGINE
7.	200-2739	[2]	SLEEVE
8.	220-1241	[2]	MOUNT AS
9.	6V-4249 M	[8]	BOLT (M10X1.5X50-MM)
10.	6V-5839	[8]	WASHER (11X21X2.5-MM THK)
11.	7Y-1734	[2]	WASHER (21.5X90X8-MM THK)
12.	8C-8478 M	[2]	BOLT (M20X2.5X140-MM)
13.	8T-4121	[12]	WASHER-HARD (11X21X2.5-MM THK)
14.	8T-4122	[7]	WASHER-HARD (17X32X3.5-MM THK)
15.	8T-4131 M	[2]	NUT (M20X2.5-THD)
16.	8T-4132 M	[7]	NUT (M16X2-THD)
17.	8T-4139 M	[16]	BOLT (M12X1.75X30-MM)
18.	8T-4186 M	[12]	BOLT (M10X1.5X40-MM)
19.	8T-4223	[16]	WASHER-HARD (13.5X25.5X3-MM THK)
20.	8T-5439	[8]	WASHER-HARD (21.5X45X6-MM THK)
21.	9R-5878	[4]	WASHER (21.5X114X3-MM THK)
	M		METRIC PART

#SEBP35240046

170-3711: MOUNTING GP-FAN DRIVE

MOUNTING GP-FAN DRIVE

170-3711 MOUNTING GP-FAN DRIVE
S/N CPT1-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i01139025 SEBP3524

1703711 MOUNTING GP-FAN DRIVE Parts scheme

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
1.	6I-0650 M	[4]	BOLT (M10X1.5X65-MM)
	M		METRIC PART

#SEBP35240047

240-5852: PAN GP-OIL

PAN GP-OIL

240-5852 PAN GP-OIL -ENGINE
S/N CPT1-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i02097687 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	275-9883	[2]	SEAL
2.	6I-0254 M	[19]	BOLT (M8X1.25X30-MM)
4.	6I-0289	[2]	PLUG
5.	6I-0291 M	[3]	NUT (M8X1.25-THD)
6.	6I-0363 M	[2]	BOLT (M6X1X20-MM)
7.	6I-0456 M	[2]	BOLT (M8X1.25X45-MM)
8.	6I-1497	[1]	SEAL
9.	6I-4681	[1]	GASKET
10.	6I-4709 M	[4]	BOLT (M8X1.25X100-MM)
11.	7C-0351	[2]	PLUG-DRAIN (ENGINE OIL)
12.	100-3751 M	[1]	BOLT (M8X1.25X65-MM)
13.	113-8955	[2]	STUD
14.	113-8957	[1]	BRACKET
15.	124-3815 M	[2]	BOLT (M8X1.25X16-MM)
16.	127-5660	[1]	STRAINER AS
16A.	6I-0260 M	[2]	BOLT (M8X1.25X25-MM)
17.	127-5661	[1]	PAN-OIL
18.	127-5662	[1]	PLUG
19.	128-3792	[1]	WASHER
20.	191-2349	[1]	GAUGE-OIL LEVEL (DIPSTICK)(ENGINE)
21.	211-0067	[1]	BRIDGE
22.	213-9710	[1]	GASKET
23.	251-8336	[1]	TUBE AS
	M		METRIC PART

#SEBP35240048

216-8324: PISTON & ROD GP

PISTON & ROD GP

216-8324 PISTON & ROD GP
S/N CPT1-843
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i01724981 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	216-8323	[6]	PISTON AS
			(EACH INCLUDES)
	124-3536	[2]	RING-RETAINING
2.	217-1573	[1]	KIT-PISTON RING
3.	J	[6]	ROD AS (GRADE H)(WHITE)
			-OR-
	160-6494 J	[6]	ROD AS (GREEN)
			-OR-
	160-6495 J	[6]	ROD AS (GRADE K)(PURPLE)
			-OR-
	160-6496 J	[6]	ROD AS (BLUE)
			(EACH ROD AS INCLUDES)
4.	7W-2505	[2]	NUT-CONNECTING ROD
5.	067-6883	[2]	BOLT-ROD CAP
6.	138-2048	[1]	BUSHING
7.	194-2466	[2]	DOWEL
	J		ENSURE THAT THE CORRECT ROD LENGTH IS FITTED.

#SEBP35240049

216-8324: PISTON & ROD GP

PISTON & ROD GP

216-8324 PISTON & ROD GP
S/N CPT844-UP
PART OF 179-1796, 206-2744 ENGINE AR-PRIMARY

i01992022 SEBP3524

For full view, you need register

Parts for your 924G WHEEL LOADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	216-8323	[6]	PISTON AS
			(EACH INCLUDES)
1A.	124-3536	[2]	RING-RETAINING
1B.	217-1573	[1]	KIT-PISTON RING
2.	225-5454 CJ	[6]	ROD AS-CONNECTING (GRADE H)
			-OR-
	225-5441 CJ	[6]	ROD AS-CONNECTING (GRADE L)
			(EACH ROD AS INCLUDES)
2A.	225-5438	[1]	BUSHING
2B.	225-5439	[2]	BOLT-SPECIAL
	C		CHANGE FROM PREVIOUS TYPE
	J		ENSURE THAT THE CORRECT ROD LENGTH IS FITTED.