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362-6254 CARTRIDGE GP-TURBOCHARGER S/N B8F1-UP PART OF 471-9238 TURBOCHARGER GP AN ATTACHMENT 789D TRUCK


AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
EXHAUST GP
TURBOCHARGER GP
LINES GP-AIR

TRUCK 789D TRUCK SPD
 789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine SEBP5054 789D SPD   (2011)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP
LINES GP-TURBOCHARGER WATER
524-6308 LINES GP-TURBOCHARGER WATER
LINES GP-TURBOCHARGER WATER
524-6332 LINES GP-TURBOCHARGER WATER
CARTRIDGE GP-TURBOCHARGER
362-6254 CARTRIDGE GP-TURBOCHARGER
FASTENER GP-HEAT SHIELD
450-3587 FASTENER GP-HEAT SHIELD
512-3925 KIT-TURBOCHARGER GASKET
SHIELD AS-HEAT
237-0598 SHIELD AS-HEAT
 

#SEBP50540360
 

362-6254: CARTRIDGE GP-TURBOCHARGER

362-6254 CARTRIDGE GP-TURBOCHARGER
S/N B8F1-UP
PART OF 471-9238 TURBOCHARGER GP
AN ATTACHMENT
i07290607 SEBP5054
3626254 CARTRIDGE GP-TURBOCHARGER Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-3818 M [3] BOLT (M4X0.7X10-MM)  
2. 365-5098 [1] SEAL-PISTON RING  
3. 552-1616 [2] BEARING-JOURNAL  
4. 268-2936 [1] BEARING-THRUST  
5. 358-2854 [1] COLLAR-THRUST  
6. 211-2259 [2] RING-PISTON  
7. 506-9038 [1] SPACER-BEARING  
8. 156-6964 M [4] BOLT (M8X1.25X30-MM)  
9. 206-8868 [1] SEAL-RING  
  M   METRIC PART
 

#SEBP50540361
 

321-6786: EXHAUST AR-BODY

321-6786 EXHAUST AR-BODY -HEAT
S/N SPD1-UP
AN ATTACHMENT
i04538383 SEBP5054
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  349-3369 Y [1] PIPE GP-EXHAUST (PLATFORM, RH)  
  349-3370 Y [1] PIPE GP-EXHAUST (FIELD INSTALLED)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP50540362
 

321-6785: EXHAUST AR-ENGINE

321-6785 EXHAUST AR-ENGINE -MUFFLER
S/N SPD1-UP
CANNOT BE USED WITH @@@@@362-4000@@@@@
AN ATTACHMENT
i04538370 SEBP5054
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  345-2659 Y [1] MUFFLER GP (PLATFORM)  
  345-2661 Y [1] MUFFLER GP (FIELD INSTALLATION)  
  Y   SEPARATE ILLUSTRATION
 

#SEBP50540363
 

458-8716: EXHAUST AR-ENGINE

458-8716 EXHAUST AR-ENGINE -COAL
S/N SPD1-UP
CANNOT BE USED WITH @@@@@321-6785@@@@@, @@@@@321-6786@@@@@
AN ATTACHMENT
i05920298 SEBP5054
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  458-8715 Y [1] MUFFLER GP  
  458-8714 Y [1] PIPE GP-EXHAUST  
  Y   SEPARATE ILLUSTRATION
 

#SEBP50540364
 

450-3587: FASTENER GP-HEAT SHIELD

450-3587 FASTENER GP-HEAT SHIELD
S/N 7TR3563-UP
PART OF 357-7051, 556-3418 ENGINE AR
AN ATTACHMENT
i05800930 SEBP5054
4503587 FASTENER GP-HEAT SHIELD Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [12] BOLT (3/8-16X1-IN)  
2. 9X-6458 [12] WASHER-HARD (10.2X22.5X3-MM THK)  
 

#SEBP50540365
 

512-3925: KIT-TURBOCHARGER GASKET

512-3925 KIT-TURBOCHARGER GASKET
S/N B8F1-UP; 7TR1-UP
FIELD INSTALLATION
i06784907 SEBP5054
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  376-7739 [4] BOLT (3/8-16X2.5-IN)  
  2W-0752 [1] GASKET  
  4P-4460 [1] GASKET  
  7N-7559 [1] GASKET  
  341-9211 [4] GASKET  
  489-0207 [1] GASKET-EXHAUST  
  391-2167 [4] LOCKNUT-FLANGE (3/8X16-THD)  
  6V-3251 [1] SEAL-O-RING  
  5D-5957 [1] SEAL-O-RING  
  6V-3917 [4] SEAL-O-RING  
  6V-6609 [2] SEAL-O-RING  
  112-3540 [2] SEAL-O-RING  
  180-8424 [4] SEAL-O-RING  
  238-5080 [2] SEAL-O-RING  
  238-5081 [2] SEAL-O-RING  
   
    FOR A LIST OF RELATED PARTS THAT MAY BE REQUIRED FOR THE ENGINE REBUILD TO THE KIT CONSIST, PLEASE VISIT
   
    HTTP://DEALER.CAT.COM/RELATED
 

#SEBP50540366
 

177-9068: LINES GP-AIR

177-9068 LINES GP-AIR
S/N 7TR1-UP
PART OF 357-7051, 556-3418 ENGINE AR
AN ATTACHMENT
i01262360 SEBP5054
1779068 LINES GP-AIR Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-1943 [8] BOLT-HIGH TEMPERATURE (3/8-16X1.125-IN)  
2. 7C-2023 [2] ELBOW-EXHAUST  
3. 7C-7909 [14] ELBOW (AIR INLET)  
4. 7C-7910 [2] ELBOW (AIR INLET)  
5. 7C-8199 [16] FLANGE  
6. 7N-5080 [16] GASKET-MANIFOLD  
7. 7W-1944 [2] RETAINER  
8. 7W-3145 [6] PLATE  
9. 283-9779 [1] MANIFOLD (INLET AIR)  
10. 112-3591 [2] COVER  
11. 121-3562 [1] PIPE  
12. 123-6914 [2] BAR  
13. 123-6915 [1] PLATE  
14. 146-7383 [4] FLANGE  
15. 155-0540 [1] ELBOW  
16. 155-0541 [1] ELBOW  
17. 155-0544 [2] ELBOW  
18. 155-0545 [2] ELBOW  
19. 156-6261 [4] BRACKET  
20. 156-9830 [1] ELBOW  
21. 156-9831 [1] ELBOW  
22. 160-9843 [2] ADAPTER  
23. 0S-0509 [6] BOLT (3/8-16X0.75-IN)  
24. 0S-1590 [8] BOLT (3/8-16X2-IN)  
25. 165-3929 [32] BOLT (3/8-16X1.5-IN)  
26. 0S-1594 [8] BOLT (3/8-16X1-IN)  
27. 0S-1619 [4] BOLT (3/8-16X3-IN)  
28. 0T-0573 [4] BOLT (3/8-16X2.75-IN)  
29. 109-7411 [4] SEAL-O-RING  
30. 1A-1460 [4] BOLT (1/2-13X2-IN)  
31. 1A-2029 [14] BOLT (3/8-16X1.125-IN)  
32. 1T-0720 [64] BOLT-12 POINT HEAD (3/8-16X1.25-IN)  
33. 2A-4639 [32] BOLT (3/8-16X1.625-IN)  
34. 3J-5389 [2] PLUG (EXTERNAL)  
35. 4S-5898 [16] SEAL-O-RING  
36. 5D-5957 [4] SEAL-O-RING  
37. 5M-2894 [168] WASHER-HARD (10.2X18.5X2.5-MM THK)  
38. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
39. 5P-8940 [3] SEAL-O-RING  
40. 6V-3917 [16] SEAL-O-RING  
41. 6V-5101 [16] SEAL-O-RING  
42. 8T-6762 [7] PLUG-PIPE (1/2-14-THD)  
43. 8T-6764 [4] PLUG-PIPE (1/8-27-THD)  
44. 9F-2773 [12] BOLT (3/8-16X8.5-IN)  
45. 9X-6458 [8] WASHER-HARD (10.2X22.5X3-MM THK)  
 

#SEBP50540367
 

288-5692: LINES GP-AIR

288-5692 LINES GP-AIR
S/N SPD1-UP
PART OF 288-5618 INSTALLATION AR-ENGINE
i04495652 SEBP5054
2885692 LINES GP-AIR Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-5104 [4] ELBOW  
2. 4W-1211 [4] STRIP  
3. 5G-3845 [2] BOSS  
4. 5T-6459 [2] ELBOW  
5. 7E-7790 [2] HOSE  
6. 7N-5008 [2] HOSE  
7. 242-0811 [2] CLAMP  
8. 249-5090 [2] TUBE AS  
9. 345-2681 [1] TUBE AS  
10. 345-2684 [1] TUBE AS  
11. 350-1702 [2] BRACKET AS  
  8T-3490 M [1] NUT-WELD (M10X1.5-THD)  
12. 354-8792 [1] TUBE AS  
13. 354-8793 [1] TUBE AS  
14. 358-6545 [4] SUPPORT AS  
  9R-2640 M [1] BOSS (M12X1.75X25-MM)  
15. 231-3264 [8] CLAMP (BOLT SPRING)  
16. 233-8483 [8] CLAMP (BOLT SPRING)  
17. 233-8484 [8] CLAMP (BOLT SPRING)  
18. 233-8485 [16] CLAMP (BOLT SPRING)  
19. 310-5456 [4] U-BOLT  
20. 5P-1076 [4] WASHER-HARD (13.5X30X4-MM THK)  
21. 6V-7744 M [8] LOCKNUT (M10X1.5-THD)  
22. 7X-7729 [16] WASHER (11X25X3-MM THK)  
23. 8T-4121 [2] WASHER-HARD (11X21X2.5-MM THK)  
24. 8T-4136 M [8] BOLT (M10X1.5X25-MM)  
25. 8T-4139 M [4] BOLT (M12X1.75X30-MM)  
26. 8T-4172 M [2] BOLT (M10X1.5X80-MM)  
27. 8T-4192 M [2] BOLT (M12X1.75X25-MM)  
  M   METRIC PART
 

#SEBP50540368
 

338-3524: LINES GP-AIR

338-3524 LINES GP-AIR
S/N B8F1-UP
PART OF 343-2960, 357-7050, 365-9316, 423-1996, 472-5676 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY
FOR USE WITH @@@@@343-2960@@@@@
AN ATTACHMENT
i04499476 SEBP5054
3383524 LINES GP-AIR Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-7909 [14] ELBOW (AIR INLET)  
2. 7C-7910 [2] ELBOW (AIR INLET)  
3. 7C-8199 [16] FLANGE  
4. 7N-5080 [16] GASKET-MANIFOLD  
5. 112-1564 [2] GASKET  
6. 123-6915 [1] PLATE  
7. 9S-4185 [1] PLUG (3/4-16-THD)  
8. 179-4551 [2] SEAL-O-RING  
9. 272-1831 [1] MANIFOLD  
10. 272-2893 [1] COVER  
11. 9X-6458 [1] WASHER-HARD (10.2X22.5X3-MM THK)  
12. 276-8829 [1] ADAPTER  
13. 509-8564 [1] COVER-AIR INLET  
14. 354-3226 [1] SUPPORT (PLATFORM)  
15. 356-1573 [1] ADAPTER  
16. 0S-0509 [38] BOLT (3/8-16X0.75-IN)  
17. 0S-1588 [8] BOLT (3/8-16X1.25-IN)  
18. 0S-1619 [12] BOLT (3/8-16X3-IN)  
19. 198-4766 [2] WASHER-HARD (11X25X10-MM THK)  
20. 1C-2251 [11] BOLT (3/8-16X1.87-IN)  
21. 1T-0720 [64] BOLT-12 POINT HEAD (3/8-16X1.25-IN)  
22. 238-5080 [1] SEAL-O-RING  
23. 2A-4639 [32] BOLT (3/8-16X1.625-IN)  
24. 3B-1915 [6] BOLT (3/8-16X1.375-IN)  
25. 4S-5898 [16] SEAL-O-RING  
26. 5M-2894 [160] WASHER-HARD (10.2X18.5X2.5-MM THK)  
27. 6V-3968 [2] SEAL-O-RING  
28. 6V-5101 [16] SEAL-O-RING  
29. 6W-6672 [12] SPACER (10.5X20X38-MM THK)  
30. 8T-6762 [2] PLUG-PIPE (1/2-14-THD)  
31. 8T-6764 [1] PLUG-PIPE (1/8-27-THD)  
 

#SEBP50540369
 

338-3649: LINES GP-AIR

338-3649 LINES GP-AIR
S/N B8F1-UP
PART OF 343-2960, 357-7050, 365-9316, 423-1996, 472-5676 ENGINE AR, 561-2197 ENGINE AR-COMPLETE, 473-0489 ENGINE AR-PRIMARY
FOR USE WITH @@@@@343-2960@@@@@
AN ATTACHMENT
i04494162 SEBP5054
3383649 LINES GP-AIR Parts scheme
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Parts for your 789D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7N-6986 [4] SUPPORT  
4. 208-6135 [4] CLIP (SLOT)  
5. 208-6136 [4] CLIP (TAB)  
6. 268-4743 [4] HOSE  
7. 272-2400 [2] ELBOW  
8. 272-3197 [2] TUBE  
9. 294-5248 [2] ELBOW  
10. 347-5811 [2] BRACKET AS  
    (EACH INCLUDES)
  161-3357 [6] SPACER (12X20X10-MM THK)  
11. 458-6658 [4] BRACKET  
12. 165-3931 [4] BOLT (3/8-16X1.75-IN)  
13. 0S-1590 [4] BOLT (3/8-16X2-IN)  
14. 198-4765 [8] WASHER-HARD (8.8X20X8-MM THK)  
15. 198-4766 [36] WASHER-HARD (11X25X10-MM THK)  
16. 1A-2029 [8] BOLT (3/8-16X1.125-IN)  
17. 1A-5964 [8] BOLT (3/8-16X4.5-IN)  
18. 1A-9579 [8] BOLT (5/16-18X1.5-IN)  
19. 1C-2251 [8] BOLT (3/8-16X1.87-IN)  
20. 216-2211 [16] CLAMP  
21. 2A-4639 [4] BOLT (3/8-16X1.625-IN)  
22. 3J-1907 [2] SEAL-O-RING  
23. 5M-2894 [16] WASHER-HARD (10.2X18.5X2.5-MM THK)  
24. 6V-3917 [8] SEAL-O-RING  
25. 9S-4191 [2] PLUG (9/16-18-THD)  
26. 9S-8752 [16] NUT-FULL (3/8-16-THD)  
 

Information:

Truck Engine News
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22
Engine News
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22
Special Instruction
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}
Specifications
Turbocharger Outlet Pressure Sensor
3500B Engines for Excavators
Turbocharger Inlet Pressure Sensor
3500B Engines for Excavators
Turbocharger
3500B Engines for Excavators
Turbocharger
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
Turbocharger Outlet Pressure Sensor
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
Turbocharger Outlet Pressure Sensor
3516B and 3516B High Displacement Engines for 994D and 994F Wheel Loaders
Systems Operation
Turbocharger
3500B Engines
Turbocharger
3500B Engines for Caterpillar Built Machines
Turbocharger
3516B and 3516B HD Engines and 994D, 994F, and 994H Wheel Loaders
Reuse And Salvage Guidelines
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Troubleshooting
MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt
3500B Engines for 5130B and 5230B Excavators
MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0273 - FMI 13 Turbo Outlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0276 - FMI 13 Left Turbo Inlet Pressure calibration required
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0526 - FMI 05 Turbo Wastegate Drive current low
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
MID 036 - CID 0526 - FMI 06 Turbo Wastegate Drive current high
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
Wastegate Solenoid
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
E092 Boost Pressure Above Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
E093 Boost Pressure Below Normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
Wastegate Solenoid
3516B Off-Highway Trucks
MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
Disassembly and Assembly
Turbocharger - Remove
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Turbocharger - Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Turbocharger - Disassemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Turbocharger - Assemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Service Magazine
Remember To Apply 5P-3931 Anti-Seize Compound To The Threads Of The Bolts And/Or Studs That Fasten The Turbocharger To The Exhaust Manifold {1052}
2001/10/08
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2003/02/24
Policy for Reusing the Turbocharger Turbine Housing {1065}
2003/07/14
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2003/12/15
Correct Installation of the Oil Drain Lines for the Center Mounted Turbochargers {1052, 1307}
2004/03/08
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307}
2006/02/20
New Oil Drain Tube for the Turbocharger {1052, 1307}
2006/01/30
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22

Caterpillar Parts SIS Catalog 789D :

AIR CLEANER GP
322-3871 AIR CLEANER GP
AIR CLEANER GP
288-5686 AIR CLEANER GP
AFTERCOOLER GP-TREATED WATER
380-2696 AFTERCOOLER GP-TREATED WATER
AFTERCOOLER GP-TREATED WATER
107-7197 AFTERCOOLER GP-TREATED WATER
AFTERCOOLER GP-AIR
371-6130 AFTERCOOLER GP-AIR
AFTERCOOLER GP-AIR
371-6130 AFTERCOOLER GP-AIR
VALVE GP-COOLANT SAMPLING
163-2596 VALVE GP-COOLANT SAMPLING
SHIELD GP-WATER MANIFOLD
450-3586 SHIELD GP-WATER MANIFOLD
321-6786 EXHAUST AR-BODY
321-6785 EXHAUST AR-ENGINE
458-8716 EXHAUST AR-ENGINE
FASTENER GP-HEAT SHIELD
450-3587 FASTENER GP-HEAT SHIELD
512-3925 KIT-TURBOCHARGER GASKET
LINES GP-AIR
177-9068 LINES GP-AIR
LINES GP-AIR
288-5692 LINES GP-AIR
LINES GP-AIR
338-3524 LINES GP-AIR
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.