SPACER 1336934 - Caterpillar

TEBE0785-01
09Jan2014
(Revised 19Feb2014)
U-17
D-17
O-16
Priority
PRODUCT IMPROVEMENT PROGRAM FOR POSSIBLY UPDATING THE EMCP4.2 SETTINGS ON CERTAIN G3406 AND G3412 GENERATOR SETS
4490 7610 7620 PI32285
This Program must be administered as soon as possible.When reporting the repair, use "PI32285" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Codeand "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32285" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 09Jan2014 Service Letter. Changes have been made to Image 1 in the Action Required.
COMPLETION DATE
TERMINATION DATE
31Jul2014 31Jan2015
PROBLEM
Some EMCP4.2 settings need to be verified and possibly changed on certain G3406, and G3412 Generator Sets. The existing settings may not provide the needed shutdown protection for low oil pressure and high coolant temperature.
AFFECTED PRODUCT
Model Identification Number
G3406 KAR00743-00744, 749-798, 801-805, 808-809
G3412 KAP01006-01010, 1013, 1016-1028, 1030-1031, 1033-1035, 1037
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
IMPORTANT SAFETY INFORMATION:
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction, on the product, and in this product's Operation and Maintenance Manual (OMM). If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication, the warnings that are on the product, and the warnings that are in the OMM are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, the user must ensure that it is safe for the user and for other people to use.
The user should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
REWORK PROCEDURE:
Certain G3406, and G3412 Generator Sets with an EMCP 4.2 control panel shipped without proper configuration of protection settings. These generator set packages were flashed with a settings file that did not have the proper analog and digital input settings.
Analog inputs number one and two (AI#1 and AI#2) protection settings need to be corrected. Digital input number one (DI#1) needs to be configured depending on the generator set option (NA or TA) and digital input five (DI#5) should also be verified.
Please use the following table to