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3L5822 SAFETY CONTROL SHUT-OFF GROUP--Fuel Rack--Part 2 of 2--Type 3 Also part of 4L3739 Rack Shut-Off Arrangement listed on Page 66C ADDITIONAL PARTS ARE SHOWN ON PAGES 68D AND 68F D342C


ELECTRICAL AND STARTING SYSTEM
SHUTOFF GP
VALVE GP
SHUTOFF GP
STARTING GP-AUTOMATIC
SHUTOFF GP
STARTING GP-AUTOMATIC
CONTACTOR GP

INDUSTRIAL ENGINE D342C INDUSTRIAL ENGINE 49B
 D342 ENGINE 49B00001-01090 UE033308 D342C 49B   (1966)

ELECTRICAL AND STARTING SYSTEM

SHUTOFF GP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
MANUAL AND REMOTE SHUT-OFF GROUP
4L-4503 MANUAL AND REMOTE SHUT-OFF GROUP
 

#UE0333080280
 

3L-5822: SAFETY CONTROL SHUT-OFF GROUP

3L5822 SAFETY CONTROL SHUT-OFF GROUP--Fuel Rack--Part 2 of 2--Type 3
Also part of 4L3739 Rack Shut-Off Arrangement listed on Page 66C
ADDITIONAL PARTS ARE SHOWN ON PAGES 68D AND 68F
c63066 UE033308
3L5822 SAFETY CONTROL SHUT-OFF GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  3L-5804 [1] CONTROL CABLE  
  8F-6302 [4] BOLT  
  3B-4504 [4] LOCKWASHER  
  3B-8995 [1] FITTING  
  1F-1344 [1] NUT  
    (PART OF FITTING 3B8995)
  3L-5803 [1] TUBE  
  8B-4128 [1] COVER  
  6B-8241 [1] GASKET  
  1H-8293 [2] SCREW  
    (USED WITHOUT TACHOMETER DRIVE)
  3B-8991 [1] FITTING  
  1F-1344 [2] NUT  
    (PART OF FITTING 3B8991)
  1D-4538 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
  2A-3750 [1] BOLT  
  3B-4504 [1] LOCKWASHER  
  3L-5767 [1] GASKET  
  4L-9516 [1] COVER  
  4L-9514 [1] GASKET  
  0S-1618 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
  3L-8506 [1] BRACKET  
  2B-7409 [1] PLUG  
    (USED WITHOUT WATER TEMPERATURE SHUT-OFF)
  4L-3741 [1] GASKET  
  1B-8735 [1] KEY  
    (PART OF SHAFT ASSEM. 4L5711)
  4L-5711 [1] SHAFT ASSEM.  
  2B-2694 [1] BOLT  
  3B-4505 [1] LOCKWASHER  
  2L-3828 [1] GEAR ASSEM.  
  2L-3726 [1] GEAR (30T.)  
  2L-3727 [1] GEAR (48T.)  
  6F-9091 [1] WASHER  
  4H-5232 [2] PIN  
  2L-3692 [1] BUSHING  
  2H-3429 [1] RING  
  5B-3850 [1] WASHER  
  1A-2169 [2] SPRING  
  4B-5355 [2] WASHER  
  3B-4604 [2] COTTER PIN  
  2L-4729 [1] PISTON ASSEM.  
  3H-0703 [1] DOWEL  
    (PART OF PISTON ASSEM. 2L4729)
  3L-5791 [2] DOWEL  
    (PART OF GEAR ASSEM. 3L5790)
  0S-1598 [2] BOLT  
  2A-3686 [1] LOCK  
  4L-3742 [1] WASHER  
  4L-3740 [1] ADAPTER  
  3L-5790 [1] GEAR ASSEM.  
  3L-5789 [1] GEAR (40T.)  
    (PART OF GEAR ASSEM. 3L5790)
  2L-3467 [1] WEIGHT  
  3L-3962 [1] CARRIER ASSEM.  
  2L-3725 [1] GEAR (24T.)  
    (PART OF CARRIER ASSEM. 3L3962)
  2L-8705 [1] SPRING (1000 R.P.M.)  
  4L-1648 [1] SPRING  
    (1200 - 1300 R.P.M.)
  8B-0114 [1] SPACER  
  2L-3468 [1] SCREW  
  2L-3409 [1] NUT  
  2L-7996 [1] SPRING  
  3L-3966 [1] PIN  
  3L-3964 [1] PLUNGER  
  8F-9538 [1] SEAL  
  2L-6261 [1] PLUG  
  4F-9325 [1] GASKET  
  3L-6310 [1] SPRING  
  3H-1394 [1] SCREW  
  3L-3967 [1] BUTTON  
 

#UE0333080281
 

3L-5822: SAFETY CONTROL SHUT-OFF GROUP

3L5822 SAFETY CONTROL SHUT-OFF GROUP--Fuel Rack
Also part of 4L3739 Rack Shut-Off Arrangement listed on Page 66C
ADDITIONAL PARTS ARE SHOWN ON PAGES 68 THROUGH 68E
c58956 UE033308
3L5822 SAFETY CONTROL SHUT-OFF GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2A-5328 [1] LOCK  
  1A-8285 [1] NUT  
  3L-5806 [1] EYE  
  4B-2049 [1] NUT  
  3L-5814 [1] YOKE  
  2B-9247 [1] BUSHING  
    (PART OF ASSEM. 3L5813)
  3L-5809 [1] SHAFT ASSEM.  
  3L-5807 [1] SHAFT  
  3L-5810 [1] WASHER  
  3L-5811 [1] SPACER  
  3L-4167 [1] LEVER  
  2K-3455 [1] PIN  
  7H-7241 [1] PIN  
  3B-4609 [1] COTTER PIN  
  3L-5808 [1] LEVER  
  9F-7882 [1] PIN  
  3L-5821 [1] LINK ASSEM.  
  [1] HOUSING ASSEM.  
  3L-9115 [1] SPRING  
  [1] SHAFT  
  [1] COLLAR  
  3H-6660 [1] PIN (SPRING)  
  9F-7882 [1] PIN (SPRING)  
  [1] SCREW  
  1B-4202 [2] NUT  
  8H-7129 [1] LOCK  
  8H-7039 [1] YOKE  
  4B-4158 [4] SCREW (DRIVE)  
  [1] PLATE (WARNING)  
  4B-4158 [4] SCREW (DRIVE)  
  6H-4356 [1] PLATE (WARNING)  
  3L-5813 [1] COVER ASSEM.  
  3B-1508 [1] SEAL  
  0S-1618 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
  4H-8647 [1] BUSHING  
    (PART OF ASSEM. 3L5813)
  6H-4060 [1] COVER  
  6B-8242 [1] GASKET  
 

#UE0333080282
 

2L-7817: THERMOSTATIC PILOT VALVE

2L7817 THERMOSTATIC PILOT VALVE
Part of 4L3737 Water Temperature Shut-Off Group
Only separate parts serviced. When complete Valve is required order 4L7108
c48570 UE033308
2L7817 THERMOSTATIC PILOT VALVE Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  6F-7045 [1] NUT  
  1F-3506 [1] WASHER  
  1L-2192 [1] NUT  
  3B-5311 [1] COTTER PIN  
  1F-3505 [1] STEM ASSEM.  
  1F-3509 [1] SPRING  
  1L-2190 [1] POPPET  
  [1] BODY  
  1L-2189 [1] BELLOWS ASSEM.  
  1F-3507 [1] GASKET  
  1L-2191 [1] "O" RING  
  3B-4605 [1] COTTER PIN  
  [1] CAP  
  1F-3504 [1] GASKET  
 

#UE0333080283
 

3L-5822: SAFETY CONTROL SHUT-OFF GROUP

3L5822 SAFETY CONTROL SHUT-OFF GROUP--Fuel Rack--Type 4
Also part of 4L3739 and 6L2906 Shut-Off Arrangements listed on Pages 66D and 66D-1
5L1498 Housing and 4L4503 Shut-Off parts are shown on Pages 66F through 67D and 68H
c107753 UE033308
3L5822 SAFETY CONTROL SHUT-OFF GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1D-4541 [1] BOLT  
  4L-5913 [1] DOWEL  
  1L-5072 [2] DOWEL  
    (PARTS OF ADAPTER ASSEM. 3L5800)
  4L-5711 [1] SHAFT ASSEM.  
  4L-7951 [1] COVER  
  3B-8991 [1] FITTING  
  1F-1344 [1] NUT  
    (PART OF FITTING 3B8991)
  3L-5803 [1] TUBE  
  3L-8945 [1] TUBE  
  8F-6302 [4] BOLT  
  3B-4504 [4] LOCKWASHER  
  9F-7022 [1] BOLT  
  3B-4504 [1] LOCKWASHER  
  3L-5798 [1] SPACER  
  3L-5797 [1] GASKET  
  4L-3740 [1] ADAPTER  
  3L-8506 [1] BRACKET  
  0S-1618 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
  2A-4708 [1] GASKET  
  1D-4538 [2] BOLT  
  3B-4505 [3] LOCKWASHER  
  3L-5788 [1] FLANGE ASSEM.  
  9H-2775 [1] BEARING  
  7B-5416 [2] DOWEL  
    (PARTS OF FLANGE ASSEM. 3L5788)
  4L-3742 [1] WASHER  
  4B-2152 [2] BOLT  
  2A-3686 [1] LOCK  
  1A-9579 [1] BOLT  
  5B-5492 [1] WASHER  
  3L-5790 [1] GEAR ASSEM.  
    CONSISTING OF:
  3L-5789 [1] GEAR (30 TEETH)  
  3L-5791 [2] DOWEL  
  4L-3741 [1] GASKET  
  2B-2694 [1] BOLT  
  5B-5492 [1] WASHER  
  2L-4730 [1] GASKET  
  4L-7836 [1] BEARING  
    (PART OF ADAPTER ASSEM. 3L5800)
  3L-5800 [1] ADAPTER ASSEM.  
  5L-1498 Y [1] HOUSING GROUP  
    (SEE SEPARATE ILLUSTRATION)
  8F-8997 [1] NUT  
    (PART OF FITTING 3B8999)
  3B-8999 [1] FITTING  
  3L-5804 [1] CABLE  
  4B-2049 [1] NUT  
  3B-4607 [1] COTTER PIN  
  5L-2859 [1] HOOK  
  4L-4503 Y [1] SHUT-OFF GROUP  
    (SEE SEPARATE ILLUSTRATION)
  3L-5795 [1] SHAFT ASSEM.  
  2L-4666 [1] BUSHING  
  4H-0094 [1] RING  
  3L-5796 [1] GEAR (36 TEETH)  
    (PARTS OF SHAFT ASSEM. 3L5795)
  Y   SEPARATE ILLUSTRATION
 

#UE0333080284
 

5L-8042: AUTOMATIC START-STOP ARRANGEMENT

5L8042 AUTOMATIC START-STOP ARRANGEMENT--24 Volt
Effective with Serial No. 49B381. Only separate parts serviced.
When complete arrangement is required order 6L8554
UE0333080284 UE033308
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2L-0274 Y [1] CABINET ASSEMBLY  
  3L-8466 Y [1] FUEL PRIMING PUMP GROUP  
  4L-3176 Y [1] RACK SOLENOID GROUP  
  5L-4927 Y [1] STARTING MOTOR GROUP  
  5L-6689 Y [1] JUNCTION BOX GROUP  
  5L-8041 Y [1] CONTACTOR GROUP  
  2A-5220 [1] PLUG DRAIN TUBE  
  1B-4218 [1] WASHER DRAIN TUBE  
  5B-5947 [2] GASKET OIL FILTER DRAIN  
  1H-5166 [6] CLIP WIRE  
  2H-2143 [1] MARKER WIRE CODE  
  2L-8075 [2] TERMINAL FOR RACK SOLENOID  
  2L-8076 [30] TERMINAL FOR #14 WIRE  
  2L-8848 [1] BOLT OIL FILTER DRAIN  
  2L-8986 [1] TUBE OIL FILTER DRAIN  
  5L-2579 [1] GROMMET JUNCTION BOX  
  Y   SEPARATE ILLUSTRATION
 

#UE0333080285
 

4L-4503: MANUAL AND REMOTE SHUT-OFF GROUP

4L4503 MANUAL AND REMOTE SHUT-OFF GROUP
Part of 3L5822 Safety Control Shut-off Group shown on Page 68G
c108044 UE033308
4L4503 MANUAL AND REMOTE SHUT-OFF GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4L-6962 [1] SPRING  
  4L-6961 [1] ROD  
  2B-1560 [1] PIN  
  4L-7485 [1] LEVER  
  2K-3455 [1] PIN  
  3L-5814 [1] YOKE  
  1B-4203 [2] NUT  
  8H-7129 [1] LOCK  
  3L-5809 [1] SHAFT ASSEM.  
  3L-5807 [1] SHAFT  
  3L-5810 [1] WASHER  
  3L-5811 [1] SPACER  
  2B-9247 [1] BUSHING  
    (PART OF COVER ASSEM. 4L3433)
  4H-1723 [1] SEAL  
  3L-5808 [1] LEVER  
  9F-7882 [1] PIN  
  4L-3433 [1] COVER ASSEM.  
  4L-6960 [1] YOKE  
  9S-1303 [1] PIN  
  0L-1022 [1] PLUG  
    (PART OF COVER ASSEM. 4L3433)
  7B-0280 [1] SEAL  
  4H-8647 [1] BUSHING  
    (PART OF COVER ASSEM. 4L3433)
  5H-4279 [1] PLUG (HOUSING)  
 

#UE0333080286
 

6L-8554: AUTOMATIC START-STOP ARRANGEMENT

6L8554 AUTOMATIC START-STOP ARRANGEMENT--24 Volt
Effective with Serial No. 49B381
UE0333080286 UE033308
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4L-3176 Y [1] RACK SOLENOID GROUP  
  5L-4927 Y [1] STARTING MOTOR GROUP  
  5L-6689 Y [1] JUNCTION BOX GROUP  
  5L-8041 Y [1] CONTACTOR GROUP  
    -or-
  8L-5255 Y [1] CONTACTOR GROUP  
  2L-8075 [2] TERMINAL FOR RACK SOLENOID  
  2L-8076 [30] TERMINAL FOR NO. 14 WIRE  
  1H-5166 [6] CLIP - WIRE  
  2H-2143 [1] MARKER - WIRE CODE  
  5L-2579 [1] GROMMET - JUNCTION BOX  
  Y   SEPARATE ILLUSTRATION
 

#UE0333080287
 

8L-5255: CONTACTOR GROUP

8L5255 CONTACTOR GROUP
Part of 6L8554 Automatic Start-Stop Arrangement
c112163 UE033308
8L5255 CONTACTOR GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [1] CONTACTOR (Water Temperature)  
2. [1] BUSHING  
3. [2] SPACER  
4. [2] BOLT  
  [2] LOCKWASHER  
5. [2] SCREW  
  [2] LOCKWASHER  
6. [1] BRACKET  
7. [1] BUSHING  
8. [1] ELBOW  
9. [1] FITTING  
  [1] NUT  
10. [1] ELL  
11. [1] BUSHING  
12. [1] CONTACTOR (Fuel Pressure)  
13. [1] HOSE ASSEM.  
14. [1] GROMMET  
15. [1] CONTACTOR (Oil Pressure)  
 

#UE0333080288
 

7L-7366: OVERSPEED SAFETY CONTACTOR GROUP

7L7366 OVERSPEED SAFETY CONTACTOR GROUP
Replaced by 3N6383 shown on Page 68H-3
c104950 UE033308
7L7366 OVERSPEED SAFETY CONTACTOR GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5M-1822 [3] WASHER  
2. 7L-7516 [2] BOOT  
3. 7L-7349 [1] CONTACTOR (Overspeed)  
 

#UE0333080289
 

2N-4673: OVERSPEED SAFETY CONTACTOR GROUP

2N4673 OVERSPEED SAFETY CONTACTOR GROUP
Replaced by 3N6383 shown on Page 68H-3
c115380 UE033308
2N4673 OVERSPEED SAFETY CONTACTOR GROUP Parts scheme
  For full view, you need register

Parts for your D342C INDUSTRIAL ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [2] BOOT  
2. C [1] CONTACTOR  
3. [3] WASHER  
  C   INDICATES CHANGE
 

Information:

Engine News
Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures
1977/07/13
Service Magazine
Three Element Speed Switch Replaces Dual Element Speed Switch{7418,7411,7410,7421}
1986/04/21
Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
1977/08/08

Caterpillar Parts SIS Catalog D342C :

SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
SHUT-OFF GP
5L-1498 SHUT-OFF GP
SHUT-OFF GP
5L-1498 SHUT-OFF GP
SHUT-OFF GP
5L-1498 SHUT-OFF GP
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
THERMOSTATIC PILOT VALVE
2L-7817 THERMOSTATIC PILOT VALVE
SAFETY CONTROL SHUT-OFF GROUP
3L-5822 SAFETY CONTROL SHUT-OFF GROUP
5L-8042 AUTOMATIC START-STOP ARRANGEMENT
MANUAL AND REMOTE SHUT-OFF GROUP
4L-4503 MANUAL AND REMOTE SHUT-OFF GROUP
6L-8554 AUTOMATIC START-STOP ARRANGEMENT
CONTACTOR GROUP
8L-5255 CONTACTOR GROUP
OVERSPEED SAFETY CONTACTOR GROUP
7L-7366 OVERSPEED SAFETY CONTACTOR GROUP

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