6D9100 POWER CONTROL GROUP--Part 1 of 6 AS VIEWED FROM OPERATOR'S SEAT Part of 8D260 Power Control Conversion Arrangement 16

HYDRAULIC SYSTEM

CONTROL GP-POWER

0. 6D-9100 POWER CONT
1. 6D-9100 POWER CONT
2. 6D-9100 POWER CONT
3. 6D-9100 POWER CONT
4. 6D-9100 POWER CONT
5. 6D-9100 POWER CONT

COOLER GP

6. 8S-9938 HYDRAULIC

CONTROL GP-POWER

7. POWER CONT
8. POWER CONT
9. POWER CONT
0. INFORMATION

MOTOR GRADER 16 MOTOR GRADER 49G
NO. 16 MOTOR GRADER 49G00305-00682 (MACHINE) UE070100 16 49G (1963)

HYDRAULIC SYSTEM

CONTROL GP-POWER

8D-0260 POWER CONTROL CONVERSION ARRANGEMENT

6D-9100 POWER CONTROL GROUP

#UE0701000230

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--Part 1 of 6
AS VIEWED FROM OPERATOR'S SEAT
Part of 8D260 Power Control Conversion Arrangement

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Qty	Parts name
1.	[1]	BODY ASSEM.
	[1]	SEAL
2.	[4]	KEY
3.	[2]	LEVER (Left Hand)
4.	[4]	BOLT
5.	[4]	KNOB
6.	[2]	LEVER (Right Hand)
7.	[15]	BOLT
8.	[21]	LOCKWASHER
9.	[3]	PLUG
10.	[3]	SEAL
11.	[1]	COVER ASSEM.
12.	[1]	PLUNGER ASSEM.
13.	[1]	PLUG
14.	[2]	BOLT
15.	[23]	LOCKWASHER
16.	[1]	COVER
17.	[1]	VENT ASSEM.
18.	[1]	FITTING
19.	[4]	BOLT
20.	[1]	GASKET
21.	[6]	BOLT
22.	[1]	COVER
23.	[1]	PLUG
24.	[5]	NUT
25.	[3]	BOLT
26.	[6]	BOLT
	[6]	NUT
	[6]	LOCKWASHER
27.	[6]	NUT
28.	[2]	SEAL
29.	[4]	PLUG
	[4]	SEAL
30.	[3]	BOLT

#UE0701000231

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--Part 2 of 6
AS VIEWED FROM FRONT OF MACHINE. Part of 8D260 Power Control Conversion
Arrangement listed on Page 148B. 6D9415 Pump parts are shown on Page 162A

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2H-5330	[8]	BOLT
2.	3B-4506	[22]	LOCKWASHER
	6D-3928	[2]	HOUSING ASSEM.
3.	2D-8641	[2]	PIN
4.	6D-3926	[1]	HOUSING
5.	1B-8704	[4]	KEY
6.	4J-3044	[4]	BEARING
7.	5D-8553	[4]	LEVER
	4D-5531	[4]	BOLT
8.	4K-4114	[4]	SEAL
9.	5D-8552	[4]	SHAFT
10.	4B-3671	[4]	BEARING
11.	6D-3929	[2]	GASKET
12.	0T-0573	[6]	BOLT
13.	6D-6084	[1]	BRACKET (Left Hand)
14.	0S-1589	[4]	BOLT
15.	1D-4720	[4]	NUT
16.	3B-4510	[8]	LOCKWASHER
17.	0T-0102	[2]	BOLT
18.	0L-0364	[2]	LOCK
19.	0L-1351	[2]	BOLT
20.	0S-1595	[4]	BOLT
21.	3B-4508	[19]	LOCKWASHER
22.	2D-8422	[1]	SPACER
23.	6D-9089	[1]	TUBE ASSEM. (Right Hand)
24.	6D-9090	[1]	TUBE ASSEM. (Left Hand)
25.	5F-1678	[6]	SEAL
26.	1H-5728	[2]	SEAL
27.	6D-9415 Y	[2]	PUMP ASSEM. (Gear)
			(See Separate Illustration)
28.	4J-5268	[4]	SEAL
29.	5H-2767	[2]	SEAL
30.	4F-7391	[2]	SEAL
31.	6D-9086	[2]	SLEEVE
32.	6D-6083	[1]	BRACKET (Right Hand)
33.	0S-1566	[4]	BOLT
34.	2B-0947	[15]	BOLT
35.	6D-8889	[1]	COVER ASSEM.
36.	6D-4585	[4]	BEARING
			(Part of 6D8889 Assem.)
37.	5D-8508	[1]	GASKET
38.	9S-4191	[2]	PLUG
	3J-1907	[2]	SEAL
39.	6D-9109	[2]	FLANGE
40.	0L-1352	[2]	BOLT (3.25" long)
41.	3B-1915	[2]	BOLT (1.375" long)
	Y		SEPARATE ILLUSTRATION

#UE0701000232

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--As Viewed from R.H. Side of Machine--Part 3 of 6
Part of 8D260 Power Control Conversion Arrangement listed on Page 148B

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3K-4897	[2]	PIN
2.	6D-4938	[1]	TUBE ASSEM.
	8M-7160	[3]	MAGNET
			(Part of 6D4938 Assem.)
3.	5J-8877	[1]	ELEMENT ASSEM. (Disposable)
4.	1H-1023	[1]	SEAL
5.	6D-4934	[1]	SCREEN ASSEM.
6.	6D-4930	[1]	RETAINER
7.	0L-1045	[1]	SPRING
8.	6D-4929	[1]	SEAT
9.	3K-4056	[1]	SPRING
10.	6D-5723	[1]	SEAT ASSEM.
11.	6D-5722	[1]	SEAL
			(Part of 6D5723 Assem.)
12.	6D-4957	[1]	BOLT
13.	6D-4933	[1]	RETAINER
14.	0S-1594	[3]	BOLT
15.	3B-4506	[3]	LOCKWASHER
16.	6D-4886	[1]	ADAPTER
17.	2K-4472	[1]	SEAL
18.	6D-4900	[1]	COVER
19.	9S-4190	[1]	PLUG
	2M-9780	[1]	SEAL
20.	6D-9018	[1]	HOUSING ASSEM.
	5D-0356	[1]	GUIDE
	5D-8482	[1]	PIN
21.	2B-2994	[2]	DOWEL
22.	3D-2871	[5]	STUD
23.	5M-1932	[6]	STUD
			(Parts of 6D9018 Assem.)
24.	6D-8960	[1]	CAGE
25.	2M-0340	[1]	SEAL
26.	6D-9082	[5]	SHIM (.010" Thick)
	6D-9083	[4]	SHIM (.003" Thick)
27.	5D-8507	[1]	GASKET
28.	5D-8528	[2]	WASHER (.059" Thick)
	5D-8529	[2]	WASHER (.066" Thick)
	6D-4621	[2]	WASHER (.045" Thick)
	6D-4622	[2]	WASHER (.075" Thick)
	6D-4623	[2]	WASHER (.090" Thick)
	6D-6134	[2]	WASHER (.052" Thick)
	6D-6135	[2]	WASHER (.067" Thick)
29.	6D-3778	[1]	PAD
30.	0L-1143	[32]	BOLT
31.	2M-4453	[16]	SEAL
32.	6D-8892	[1]	COVER ASSEM.
33.	6D-4585	[4]	BEARING
			(Part of 6D8892 Assem.)

#UE0701000233

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--As Viewed from R.H. Side of Machine--Part 4 of 6
Part of 8D260 Power Control Conversion Arrangement listed on Page 148B
7J8310 and 7J8309 Valve parts are shown on Pages 160A and 160B

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7D-0406	[4]	HOUSING
2.	7J-8309	[1]	VALVE GROUP (Right Hand)
	7J-8310 Y	[1]	VALVE GROUP (Left Hand)
			(See Separate Illustration)
3.	7D-7923	[1]	HOUSING ASSEM. (R.H.)
	6B-6863	[3]	PIN
4.	7D-7924	[1]	HOUSING ASSEM. (L.H.)
	6B-6863	[5]	PIN
5.	2J-0157	[10]	SEAL
6.	6D-4584	[8]	WASHER
7.	7D-0399	[4]	HOUSING ASSEM.
	6B-6863	[4]	PIN
			(1 in each 7D399 Assem.)
8.	7D-7896	[4]	PISTON ASSEM.
9.	6D-4581	[4]	BEARING
			(1 in each 7D7896 Assem.)
10.	6D-9084	[8]	WASHER
11.	2J-8172	[8]	RING
	7D-0848	[8]	WASHER
12.	7D-2211	[8]	GEAR ASSEM. (35 Teeth)
13.	1T-0233	[8]	RING
14.	7D-3818	[16]	BEARING
			(One half each in 7D2211 Assem.)
15.	1J-6474	[8]	RING
16.	7D-0008	[4]	YOKE
17.	0L-1329	[4]	BOLT
18.	6D-9081	[4]	RETAINER
19.	8B-4967	[4]	SEAL
20.	2M-2858 R	[4]	SEAL GROUP
21.	6D-8738	[8]	RETAINER
22.	6D-4535	[80]	DISC
23.	6D-4536	[80]	DISC
24.	6D-5512	[4]	SEAL (Plastic)
25.	2J-8163	[8]	SEAL (Rubber)
26.	7D-7901	[8]	CLUTCH
27.	6D-9079	[8]	SPRING
28.	6D-0473	[8]	SEAL
29.	4H-9105	[8]	SEAL
30.	6D-8977	[32]	DISC (Inner)
31.	5D-8526	[40]	DISC (Outer)
32.	6D-1605	[4]	PLATE
33.	6D-9088	[4]	LOCK
34.	7D-7898	[4]	PISTON ASSEM.
35.	6D-4581	[4]	BEARING
			(1 in each 7D7898 Assem.)
36.	6D-0469	[4]	SEAL (Plastic)
37.	6D-8963	[4]	SHAFT
	R		REMFG PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#UE0701000234

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--Top View--Part 5 of 6
Part of 8D260 Power Control Conversion Arrangement listed on Page 148B

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Qty	Parts name
1.	[1]	CONE
2.	[1]	SEAL
3.	[7]	SHIM (.007" Thick)
	[4]	SHIM (.005" Thick)
4.	[2]	SEAL
5.	[1]	CONE
6.	[2]	BOLT
	[2]	WASHER
7.	[1]	CAGE
8.	[1]	CUP
9.	[12]	BOLT
	[12]	LOCKWASHER
10.	[14]	SHIM (.005" Thick)
	[10]	SHIM (.007" Thick)
11.	[2]	SEAL
12.	[1]	PINION (19 Teeth)
13.	[1]	SPACER
14.	[1]	CONE
15.	[1]	HOUSING
16.	[1]	SEAL
17.	[1]	SHAFT
18.	[1]	YOKE
19.	[1]	KEY
20.	[1]	NUT
	[1]	LOCKWASHER
21.	[1]	CUP
22.	[1]	CAGE
23.	[1]	GEAR (20 Teeth)
24.	[1]	CAGE
25.	[1]	CUP
26.	[1]	WORM
27.	[1]	CONE
28.	[1]	CUP
29.	[8]	SHIM (.005" Thick)
	[5]	SHIM (.007" Thick)
30.	[1]	ADAPTER

#UE0701000235

6D-9100: POWER CONTROL GROUP

POWER CONTROL GROUP

6D9100 POWER CONTROL GROUP--Part 6 of 6
Part of 8D260 Power Control Conversion Arrangement listed on Page 148B
7J392 Valve parts are shown on Page 160A

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	0T-0573	[8]	BOLT
2.	3B-4506	[8]	LOCKWASHER
3.	9S-1366	[4]	BOLT
4.	2M-0849	[16]	WASHER
5.	5F-5434	[1]	VENT ASSEM.
6.	6D-9092	[1]	HOUSING ASSEM.
7.	3B-2225	[4]	DOWEL
	3D-6627	[3]	STUD
8.	2A-0309	[4]	DOWEL
9.	7D-0246	[1]	BEARING
10.	7D-0249	[1]	PINION (24 Teeth)
11.	4F-7389	[1]	SEAL
12.	7J-0392 Y	[1]	VALVE GROUP (L.H.)
			(See Separate Illustration)
13.	3H-4987	[1]	GASKET
14.	1A-5822	[4]	BOLT
15.	9S-4181	[1]	PLUG
	7M-8485	[1]	SEAL
16.	6D-9085	[2]	GEAR ASSEM. (38 Teeth)
17.	7D-5316	[4]	BEARING
			(2 in each 6D9085 Assem.)
18.	6D-9112	[1]	SHAFT
19.	5L-4776	[1]	SEAL
20.	7D-0245	[1]	HUB
21.	6D-8978	[1]	GEAR (27 Teeth)
22.	1A-1460	[8]	BOLT
	1K-6872	[8]	NUT
23.	5D-9662	[1]	CONE
24.	6B-3224	[1]	CUP
25.	3L-9409	[1]	CUP
26.	3L-9410	[1]	CONE
27.	7D-0319	[1]	SHAFT
28.	1H-9696	[2]	SEAL
29.	7D-0247	[1]	RETAINER ASSEM.
30.	2A-3348	[1]	PIN
			(Part of 7D247 Assem.)
31.	2M-2858 R	[1]	SEAL GROUP
	R		REMFG PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#UE0701000236

8S-9938: HYDRAULIC OIL COOLER GROUP

HYDRAULIC OIL COOLER GROUP

8S9938 HYDRAULIC OIL COOLER GROUP
Part of 8D260 Power Control Conversion Arrangement listed on Page 148B

c106498 UE070100

8S9938 HYDRAULIC OIL COOLER GROUP Parts scheme

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Qty	Parts name
1.	[2]	BRACKET
2.	[8]	BOLT
3.	[12]	LOCKWASHER
4.	[4]	BOLT
5.	[4]	WASHER
6.	[1]	CORE ASSEM.
7.	[1]	VALVE
8.	[1]	BODY
9.	[1]	FITTING
10.	[1]	NIPPLE
11.	[2]	BRACKET

#UE0701000237

POWER CONTROL

POWER CONTROL--AS VIEWED FROM OPERATOR'S SEAT--PART 1 OF 5
SERIAL NO. 49G305 TO 49G522 INCLUSIVE
SEE PAGE 33 FOR GASKET KITS

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2M-4453	[4]	SEAL
2.	1B-8704	[4]	KEY
3.	5D-8556	[2]	LEVER
4.	0S-1571	[4]	BOLT
5.	6D-0679	[4]	KNOB
6.	5D-8555	[2]	LEVER
7.	1B-2886	[15]	BOLT
8.	3B-4508	[21]	LOCKWASHER
9.	2S-4079	[3]	PLUG ASSEM.
10.	2S-4078	[3]	SEAL
			(1 in each 2S4079 Plug Assem.)
11.	5D-8487	[1]	COVER
12.	3B-8344	[1]	PLUNGER ASSEM.
13.	2B-7411	[1]	PLUG
14.	3B-1915	[2]	BOLT
15.	3B-4506	[20]	LOCKWASHER
16.	5D-6535	[1]	COVER
17.	5F-5434	[1]	VENT ASSEM.
18.	2D-1683	[1]	FITTING
19.	0S-1594	[4]	BOLT
20.	4D-8621	[1]	GASKET
21.	0L-2070	[6]	BOLT
22.	4D-8497	[1]	COVER
23.	1B-5174	[1]	PLUG
24.	1D-4717	[5]	NUT
25.	0S-1588	[3]	BOLT
26.	0S-1625	[6]	BOLT
	1D-4720	[6]	NUT
	3B-4510	[6]	LOCKWASHER
27.	1D-4719	[6]	NUT
28.	6J-2130 Y	[4]	VALVE GROUP
			(See Separate Illustration)
	Y		SEPARATE ILLUSTRATION

#UE0701000238

POWER CONTROL

POWER CONTROL--AS VIEWED FROM FRONT OF MACHINE--PART 2 OF 5
SERIAL NO. 49G305 TO 49G522 INCLUSIVE
6D50 & 6D4614 GEAR PUMP PARTS ARE SHOWN ON PAGES 161 AND 162

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2H-5330	[8]	BOLT
2.	3B-4506	[18]	LOCKWASHER
	5D-8550	[1]	HOUSING ASSEM.
3.	2D-8641	[2]	PIN
4.	5D-8551	[1]	HOUSING
5.	1B-8704	[4]	KEY
6.	4J-3044	[4]	BEARING
7.	5D-8553	[4]	LEVER
	4D-5531	[4]	BOLT
8.	4K-4114	[4]	SEAL
9.	5D-8552	[4]	SHAFT
10.	4B-3671	[4]	BEARING
11.	1H-7339	[2]	SEAL
12.	0L-2070	[8]	BOLT
13.	4J-4742	[1]	BODY ASSEM.
	7M-8485	[1]	SEAL
14.	5D-8776	[1]	BRACKET
15.	0S-1589	[4]	BOLT
	1D-4720	[4]	NUT
16.	3B-4510	[8]	LOCKWASHER
17.	0T-0102	[2]	BOLT
18.	0L-0364	[2]	LOCK
19.	0L-1351	[2]	BOLT
20.	2K-4472	[1]	SEAL
21.	0S-1595	[4]	BOLT
22.	3B-4508	[19]	LOCKWASHER
23.	6D-2367	[1]	BASE
24.	4S-8566	[1]	PLUG ASSEM.
25.	3D-2824	[1]	"O" RING
			(Part of 4S8566 Plug Assem.)
26.	2D-8422	[1]	SPACER
27.	5D-8539	[1]	TUBE ASSEM. (Right Hand)
	5D-8540	[1]	TUBE ASSEM. (Left Hand)
28.	5F-1678	[4]	SEAL
29.	1H-5728	[2]	SEAL
30.	6D-0050	[2]	PUMP ASSEM.
			-or-
	6D-4614 Y	[2]	PUMP ASSEM.
			(See Separate Illustration)
31.	6F-4855	[4]	SEAL
32.	5F-7054	[2]	SEAL
33.	4F-7391	[2]	SEAL
34.	6D-4362	[2]	SLEEVE
35.	5D-8775	[1]	BRACKET
36.	0S-1566	[4]	BOLT
37.	1S-0069	[2]	PLUG ASSEM.
	3K-0360	[2]	SEAL
			(1 in each 1S69 Plug Assem.)
38.	2B-0947	[15]	BOLT
39.	6D-2688	[1]	COVER ASSEM.
40.	5D-8509	[4]	BEARING
			(Part of 6D2688 Cover Assem.)
41.	5D-8508	[1]	GASKET
	6D-0729	[1]	HOUSING ASSEM.
42.	2D-8641	[1]	PIN
43.	5D-8551	[1]	HOUSING
44.	5F-5434	[1]	VENT ASSEM.
	Y		SEPARATE ILLUSTRATION

#UE0701000239

POWER CONTROL

POWER CONTROL--AS VIEWED FROM RIGHT HAND SIDE OF MACHINE--PART 3 OF 5
SERIAL NO. 49G305 TO 49G522 INCLUSIVE

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-8507	[1]	GASKET
2.		[8]	BOLT
	8M-4791	[8]	WASHER
3.	5D-8505	[1]	HOUSING ASSEM.
			(Serial No. 49G305 to 49G441 Inclusive)
			-or-
	6D-2409	[1]	HOUSING ASSEM.
			(Effective with Serial No. 49G442)
4.	3B-2225	[4]	DOWEL
	3D-6627	[3]	STUD
5.	2A-0309	[2]	DOWEL
6.	5D-9733	[1]	BEARING
7.	1M-0569	[2]	DOWEL
			(Parts of 5D8505 & 6D2409 Housing Assem.)
8.	6D-4677	[2]	GEAR ASSEM. (38 Teeth)
9.	5D-8531	[4]	BEARING
			(2 in each 6D4677 Gear Assem.)
10.	5D-8527	[1]	SHAFT
11.	4F-7389	[1]	SEAL
12.	2H-3843	[1]	SEAL
13.	5D-9846	[1]	PLUG ASSEM.
	2S-4078	[1]	SEAL
			(Part of 5D9846 Plug Assem.)
14.	5D-9847	[1]	VALVE
	7F-7237	[1]	SPRING
15.	0S-1594	[3]	BOLT
	3B-4506	[3]	LOCKWASHER
16.	5D-9864	[1]	ADAPTER ASSEM.
17.	5D-9848	[1]	SEAT
			(Part of 5D9864 Adapter Assem.)
18.	5J-8877	[1]	ELEMENT ASSEM. (Disposable)
19.	5D-9844	[1]	BOLT
20.	0T-0278	[1]	SPRING
21.	5D-9843	[1]	RETAINER
22.	5D-8467	[1]	COUPLING ASSEM.
	1K-4675	[2]	BEARING
			(Part of 5D8467 Coupling Assem.)
23.	5D-8464	[1]	GEAR (27 Teeth)
24.	1B-4444	[1]	NUT
	4D-8633	[1]	WASHER
25.	3B-4641	[1]	COTTER PIN
26.	5D-8476	[10]	SHIM (.005" Thick)
	5D-8475	[5]	SHIM (.010" Thick)
27.	2M-0340	[1]	SEAL
28.	5D-8480	[1]	HOUSING ASSEM.
	5D-8482	[1]	PIN
29.	2B-2994	[2]	DOWEL
30.	5D-8481	[1]	BEARING
31.	3D-2871	[5]	STUD
32.	5D-0356	[1]	GUIDE
33.	5M-1932	[6]	STUD
			(Parts of 5D8480 Housing Assem.)
34.	5D-8469	[1]	SPACER
35.	5D-9808	[1]	SHAFT ASSEM.
36.	5D-9807	[1]	SPACER
	5F-9657	[1]	SEAL
			(Parts of 5D9808 Shaft Assem.)
37.	4B-8024	[1]	SEAL
38.	5D-7047	[1]	PIN
39.	5D-7231	[1]	COUPLING
40.	9M-8366	[1]	BOLT
	1B-4437	[1]	NUT
	5M-7881	[1]	SPRING
	3B-4605	[1]	COTTER PIN
41.	5D-8461	[1]	PINION
42.	0L-1329	[1]	BOLT
	5D-8471	[1]	WASHER
43.	5D-8528	[2]	WASHER (.059" Thick)
	5D-8529	[2]	WASHER (.066" Thick)
44.	6D-2686	[1]	COVER ASSEM.
45.	5D-8509	[4]	BEARING
			(Part of 6D2686 Cover Assem.)
46.	0T-0065	[32]	BOLT
	5M-2894	[32]	WASHER
47.	2M-4453	[16]	SEAL
48.	3J-5334	[4]	PLUG