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BATTERY AND WIRING (3A2398 N/S)--24 Volt--Top View - Part 2 of 2 Serial No. 6R1 to 6R378 3A1874 Regulator parts are shown on Page 45 See Page 44 for Wiring Diagram D5




ELECTRICAL AND STARTING SYSTEM

BATTERY GP
 

#UEH0252S0090
 

3A-2398: BATTERY AND WIRING

BATTERY AND WIRING (3A2398 N/S)--24 Volt--Top View - Part 2 of 2
Serial No. 6R1 to 6R378
3A1874 Regulator parts are shown on Page 45
See Page 44 for Wiring Diagram
c109988 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-9261 [2] BATTERY  
2. 8M-3374 [2] ANGLE ASSEM.  
  9M-5617 [4] GROMMET  
    (2 in each 8M3374 Assem.)
3. 8S-3084 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 7 feet  
  8S-3020 [1] TERMINAL (Disconnect Switch)  
4. 2M-0913 [1] TERMINAL  
    (Parts of 8S3084 Assem.)
5. 8S-1079 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 9 feet  
  8S-3020 [1] TERMINAL (Disconnect Switch)  
  3D-2098 [1] TERMINAL ASSEM.  
    (Parts of 8S1079 Assem.)
6. 2D-8403 [1] TERMINAL  
7. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
8. 9M-9738 [2] CLIP  
9. 1D-4717 [1] NUT  
10. 3B-4506 [6] LOCKWASHER  
11. 3A-1874 Y [1] REGULATOR ASSEM.  
    (See Separate Illustration)
12. 2A-5546 [4] BOLT  
  3B-4504 [4] LOCKWASHER  
  4B-4276 [4] WASHER  
13. 8S-3086 [1] BRACKET  
14. 0T-0102 [4] BOLT  
15. 3S-8621 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.)7 feet  
  3D-2098 [2] TERMINAL ASSEM.  
    (Parts of 3S8621 Assem.)
16. 2D-8403 [1] TERMINAL  
17. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
18. 8M-2772 [2] CLIP  
19. 3S-8622 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 9 feet  
20. 2M-0912 [1] TERMINAL (Starting Motor)  
  3D-2098 [1] TERMINAL ASSEM. (Battery)  
    (Parts of 3S8622 Assem.)
21. 2D-8403 [1] TERMINAL  
22. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
23. 3S-8644 [1] BRACKET ASSEM.  
  9F-2978 [1] NUT (Weld)  
    (Part of 3S8644 Assem.)
24. 9M-9015 [1] CLAMP  
25. 0S-0509 [5] BOLT  
26. 1S-2334 [1] CLAMP  
27. 3S-8624 [1] CABLE ASSEM. (12" Long overall)  
28. 1S-7251 [1] TERMINAL  
29. 1S-7252 [1] TERMINAL  
    (Parts of 3S8624 Assem.)
30. 2A-0762 [1] BOLT  
31. 3A-2408 [1] BRACKET  
32. 6H-1717 [2] BOLT  
  1D-4719 [2] NUT  
  3B-4508 [2] LOCKWASHER  
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0091
 

3A-2398: BATTERY AND WIRING

BATTERY AND WIRING (3A2398 N/S)--24 Volt--As Viewed from Right Hand Side of Machine - Part 1 of 2
Serial No. 6R379 to 6R499 inclusive. 3A2387, 3A2388, 3A2390 Harness and 7H7290 Switch
parts are shown on Pages 40, 41 and 45. See Page 44 for Wiring Diagram
c113458 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-6402 [1] SWITCH ASSEM. (Three Position)  
  7S-5432 [1] KNOB  
2. 1F-7307 [1] AMMETER  
3. 4S-6313 [1] WIRE ASSEM.  
4. 1F-7240 [2] TERMINAL  
5. 9M-5870 [1] GROMMET  
6. 4S-8067 [1] WIRE ASSEM.  
7. 1F-7240 [2] TERMINAL  
8. 8S-7713 [1] SWITCH ASSEM. (Heat-Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
9. 7H-7290 Y [1] SWITCH ASSEM.  
    (See Separate Illustration)
10. 8M-2772 [1] CLIP  
11. 1M-4543 [3] GROMMET  
12. 3H-4105 [1] CIRCUIT BREAKER  
  5M-6668 [2] SCREW  
13. 8M-3380 [4] BOLT  
  1B-4330 [4] NUT  
  4B-5269 [4] WASHER  
  3B-4605 [4] COTTER PIN  
14. 4M-1111 [2] MAT  
15. 3H-2900 C [4] GROMMET  
16. 5K-2856 [2] TERMINAL STRIP  
17. 3A-2407 [1] BOX  
18. 0T-0102 [2] BOLT  
19. 3B-4506 C [8] LOCKWASHER  
20. 4B-1230 [8] SCREW  
  9F-8125 [8] LOCKWASHER  
21. 1D-4717 [3] NUT  
22. 3A-2387 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
23. 1S-0996 [1] CLIP  
24. 1S-0994 [5] CLIP  
25. 3A-2388 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
26. 0S-1588 C [1] BOLT  
27. 3K-9520 [3] GROMMET  
28. 3S-8642 [2] LAMP ASSEM.  
  2D-1959 [1] BULB  
29. 0S-0509 [5] BOLT  
30. 3A-2390 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
31. 4K-6333 C [1] WIRE ASSEM.  
  9F-5321 [2] TERMINAL  
  8B-0653 [2] INSULATOR  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0092
 

3A-2398: BATTERY AND WIRING

BATTERY AND WIRING (3A2398 N/S)--24 Volt--Top View - Part 2 of 2
Serial No. 6R379 to 6R499 inclusive. 3A1874 Regulator parts are shown on Page 45
See Page 44 for Wiring Diagram
c115413 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-9261 [2] BATTERY  
2. 8M-3374 [2] ANGLE ASSEM.  
  9M-5617 [2] GROMMET  
3. 8S-3084 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 7 feet  
  8S-3020 [1] TERMINAL (Disconnect Switch)  
4. 2M-0913 [1] TERMINAL  
5. 8S-1079 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 9 feet  
  8S-3020 [1] TERMINAL (Disconnect Switch)  
6. 3D-2098 [1] TERMINAL ASSEM.  
7. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
8. 9M-9738 [2] CLIP  
9. 1D-4717 C [5] NUT  
10. 3B-4506 C [7] LOCKWASHER  
11. 3A-1874 Y [1] REGULATOR ASSEM.  
    (Separate Illustration)
12. 2A-5546 [4] BOLT  
  3B-4504 [4] LOCKWASHER  
  4B-4276 [4] WASHER  
13. 8S-3086 [1] BRACKET  
14. 0T-0102 [4] BOLT  
15. 3S-8621 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 7 feet  
16. 3D-2098 [2] TERMINAL ASSEM.  
17. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
18. 8M-2772 [2] CLIP  
19. 3S-8622 [1] CABLE ASSEM.  
  4S-8732 CONDUIT (.500" I.D.) 9 feet  
20. 2M-0912 [1] TERMINAL (Starting Motor)  
21. 3D-2098 [1] TERMINAL ASSEM. (Battery)  
22. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
23. 3S-8644 [1] BRACKET ASSEM.  
  9F-2978 [1] NUT (Weld)  
24. 9M-9015 [1] CLAMP  
25. 0S-0509 C [4] BOLT  
26. 1S-0994 C [1] CLIP  
27. 3S-8624 [1] CABLE ASSEM. (12" long overall)  
28. 1S-7251 [1] TERMINAL  
29. 1S-7252 [1] TERMINAL  
30. 0T-0102 C [1] BOLT  
31. 3A-2408 [1] BRACKET  
32. 7B-3235 C [2] BOLT  
  1D-4719 [2] NUT  
  3B-4508 [2] LOCKWASHER  
33. 0S-1594 C [1] BOLT  
34. 9M-5617 C [4] GROMMET  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0093
 

3A-3100: BATTERY AND WIRING

BATTERY AND WIRING (3A3100 N/S)--24 Volt--As Viewed from Right Hand Side of Machine - Part 1 of 2
Serial No. 6R500-Up. 3A3096 Harness and 7H7290 Switch parts are shown on Pages 44B and 45
See Page 44A for Wiring Diagram
c204167 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8M-3380 [4] BOLT  
  1B-4330 [4] NUT  
  4B-5269 [4] WASHER  
  3B-4607 [4] COTTER PIN  
2. 4K-3087 [2] MAT  
3. 3H-2900 [2] GROMMET  
4. 3S-8642 [2] LAMP ASSEM.  
  2D-1959 [1] BULB  
5. 3K-9520 [3] GROMMET  
6. 1S-0994 [3] CLIP  
7. 0S-0509 [3] BOLT  
8. 1D-4717 [2] NUT  
9. 3B-4506 [4] LOCKWASHER  
10. 8M-2772 [1] CLIP  
11. 3A-3096 Y [1] HARNESS ASSEM.  
    (Separate Illustration)
12. 0S-1594 [1] BOLT  
13. 3L-9689 [2] WASHER  
14. 7S-6402 [1] SWITCH ASSEM. (Three Position)  
  7S-5432 [1] KNOB  
15. 8M-7892 C [1] AMMETER  
16. 4S-8067 [1] WIRE ASSEM.  
17. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
18. 4S-6313 [1] WIRE ASSEM.  
19. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
20. 8S-7713 [1] SWITCH ASSEM. (Heat Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
21. 1M-4543 [2] GROMMET  
22. 9M-5870 [1] GROMMET  
23. 7H-7290 Y [1] SWITCH ASSEM.  
    (Separate Illustration)
24. 5M-2555 C [1] CIRCUIT BREAKER  
  5M-6668 [2] SCREW  
25. 3A-3097 [1] HARNESS ASSEM.  
26. 1F-7240 [4] TERMINAL  
27. 6K-7360 [1] DISCONNECT  
28. 4K-5121 [2] TERMINAL  
29. 3A-3098 [1] HARNESS ASSEM.  
  5P-0497 H WIRE (14 gauge)  
  5P-0616 H WIRE (10 gauge)  
  6K-6383 [1] DISCONNECT  
30. 2L-8066 C [1] TERMINAL  
31. 2L-8049 C [1] TERMINAL  
32. 2L-8076 C [1] TERMINAL  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  H   ORDER BY THE DECIMETRE
 

#UEH0252S0094
 

3A-3100: BATTERY AND WIRING

BATTERY AND WIRING (3A3100 N/S)--24 Volt--Top View - Part 2 of 2
Serial No. 6R500-Up
See Page 44A for Wiring Diagram
c139869 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-9261 [2] BATTERY  
2. 5S-8405 [6] PLUG  
3. 8M-3374 [2] ANGLE ASSEM.  
4. 0S-1594 [2] BOLT  
5. 1D-4717 [3] NUT  
6. 3B-4506 [8] LOCKWASHER  
7. 1S-0996 [2] CLIP  
8. 9S-9390 [1] CABLE ASSEM.  
  8S-3020 [1] TERMINAL  
9. 1S-7252 [1] TERMINAL  
10. 0S-0509 [4] BOLT  
11. 8S-3086 [1] BRACKET  
12. 8S-1079 [1] CABLE ASSEM.  
  4S-8732 H CONDUIT 66"  
  8S-3020 [1] TERMINAL  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
13. 4S-8783 H CABLE 92"  
14. 3S-6050 [1] TERMINAL ASSEM.  
15. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6050 & 3S6049 Assem.)
16. 3S-8621 [1] CABLE ASSEM.  
  4S-8732 H CONDUIT 61"  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
17. 4S-8783 H CABLE 89"  
18. 3S-6049 [1] TERMINAL ASSEM.  
19. 3S-6050 [1] TERMINAL ASSEM.  
20. 9M-5617 [4] GROMMET  
21. 9M-9738 [2] CLIP  
22. 0T-0102 [2] BOLT  
23. 3S-8622 [1] CABLE ASSEM.  
  4S-8732 H CONDUIT 92"  
24. 1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
25. 4S-8783 H CABLE 112"  
26. 3S-6049 [1] TERMINAL ASSEM.  
27. 1S-7251 [1] TERMINAL  
28. 3S-8644 [1] BRACKET  
  9F-2978 [1] NUT  
29. 9M-9015 [1] CLAMP  
30. 3S-8624 [1] CABLE ASSEM.  
  4S-8783 H CABLE 11"  
31. 1S-7251 [1] TERMINAL  
32. 1S-7252 [1] TERMINAL  
  H   ORDER BY THE FOOT
 

#UEH0252S0095
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
Serial No. 6R1 to 6R499 inclusive
UEH0252S0095 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEH0252S0096
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
Serial No. 6R500-Up
UEH0252S0096 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEH0252S0097
 

3A-3096: WIRING HARNESS

3A3096 WIRING HARNESS
Serial No. 6R500-Up
Part of Battery and Wiring shown on Page 42D
c139871 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6K-7360 [1] DISCONNECT  
2. 6K-6382 [1] DISCONNECT  
3. 3A-3102 [1] TUBE  
4. 3M-6018 [1] TERMINAL  
  3M-6533 [1] WASHER  
  3M-6547 [1] SHELL  
5. 3K-8670 [1] TERMINAL  
6. 7F-9224 [1] TERMINAL  
7. 2L-8071 [2] TERMINAL  
8. 1S-2244 [2] BOOT  
9. 4S-8760 TUBE 15 Cm  
10. 5K-0484 [2] TERMINAL  
11. 6K-5182 [3] GROMMET  
 

#UEH0252S0098
 

3A-1874: REGULATOR ASSEMBLY

3A1874 REGULATOR ASSEMBLY
Part of Battery and Wiring shown on Pages 42A and 42C
c107531 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3A-1711 [1] KIT (Lead Assem.)  
    (Includes Lead Assem. & Hardware)
2. 4B-1237 [1] SCREW  
3. 4B-2049 [4] NUT  
4. 3B-4502 [4] LOCKWASHER  
5. 3H-0240 [1] WASHER  
6. 3A-1735 [1] KIT (Regulator Shock Mount)  
    (Includes Brackets, Ground Wire, Grommet Assem. and Hardware)
7. 9F-6580 [3] BOLT  
  3B-4504 [3] LOCKWASHER  
  1B-4330 [3] NUT  
 

#UEH0252S0099
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of Battery and Wiring shown on Pages 42, 42B and 42D
c112435 UEH0252S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

Information:

Truck Engine News
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Service Magazine

Caterpillar Parts SIS Catalog D5 :

Truck sale:

USD $19,800 
1980 CAT D550B

DON'S TRUCK & TRAILER SALES
Henryville, Indiana
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