1540753 CYLINDER & LINES GP-STICK PART OF 1317662-Page 372 322B L EXCAVATOR

HYDRAULIC SYSTEM

CYLINDER GP

0. 154-0753 CYLINDER &
1. 154-0755 CYLINDER &
2. 154-0747 CYLINDER &
3. 154-0754 CYLINDER &
4. 154-0756 CYLINDER &

LINES GP-CYLINDER

5. 118-4072 LINES GP-B
6. 118-4073 LINES GP-B
7. 118-4074 LINES GP-S

LINES GP-BUCKET

8. 123-2092 LINES GP-B

LINES GP-BOOM

9. 121-6427 LINES GP-B
0. INFORMATION

EXCAVATOR 322B L EXCAVATOR 1AS
322B L TRACK-TYPE EXCAVATOR /HAMMER ARRANGEMENT/ 1AS00001-UP (MACHINE) POWERED BY 3116 ENGINE XEBP7649 322B L 1AS (1996)

HYDRAULIC SYSTEM

CYLINDER GP

126-2121 GUARD GP-CYLINDER

154-0746 CYLINDER & LINES GP-BOOM

154-0745 CYLINDER & LINES GP-BOOM

154-0753 CYLINDER & LINES GP-STICK

154-0755 CYLINDER & LINES GP-BUCKET

154-0747 CYLINDER & SEAL GP-BOOM

154-0754 CYLINDER & SEAL GP-STICK

154-0756 CYLINDER & SEAL GP-BUCKET

#XEBP76490290

154-0753: CYLINDER & LINES GP-STICK

CYLINDER & LINES GP-STICK

1540753 CYLINDER & LINES GP-STICK
PART OF 1317662-Page 372

XEBP76490290 XEBP7649

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	154-0754	[1]	CYLINDER & SEAL GP (STICK)
	118-4074	[1]	LINES GP (STICK CYLINDER)

#XEBP76490291

154-0755: CYLINDER & LINES GP-BUCKET

CYLINDER & LINES GP-BUCKET

1540755 CYLINDER & LINES GP-BUCKET
S FAMILY
PART OF 1370919-Page 374.01

XEBP76490291 XEBP7649

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	154-0756	[1]	CYLINDER & SEAL GP (BUCKET)
	123-2092	[1]	LINES GP (BUCKET CYLINDER)

#XEBP76490292

154-0747: CYLINDER & SEAL GP-BOOM

CYLINDER & SEAL GP-BOOM

1540747 CYLINDER & SEAL GP-BOOM
PART OF 1540745, 1540746-Page 219

h69594e XEBP7649

1540747 CYLINDER & SEAL GP-BOOM Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	154-0749 J	[1]	SEAL
2.	154-0751 J	[1]	RING-BACK UP
3.	154-0750 J	[1]	SEAL
4.	154-0752 J	[1]	SEAL
5.	105-2575	[1]	BEARING
6.	093-1571	[1]	RING-RETAINING
7.	137-3761	[1]	HEAD
8.	4I-3628	[12]	BOLT (L=80mm)
9.	105-2579 J	[1]	RING-BACK UP
10.	095-1719 J	[1]	SEAL-O-RING (ID=124.40mm)
11.	119-5309	[1]	ROD AS
	119-5306	[1]	BEARING
12.	129-7774	[1]	CYLINDER AS
	129-7772	[1]	BEARING
13.	107-6430	[1]	STOP
14.	126-1870 J	[1]	RING-SEALING
15.	105-2582	[1]	PISTON
16.	105-2583 J	[2]	RING-BACK UP
17.	086-1345 J	[1]	SEAL AS
18.	126-1871 J	[2]	RING
19.	086-1346 J	[2]	RING
20.	096-4441 J	[1]	SHIM (T=0.3mm)
21.	096-3216	[1]	SETSCREW
22.	096-3891	[1]	BALL
23.	119-5304	[1]	LOCKNUT
24.	7X-4803	[4]	SEAL
25.	3B-8489	[1]	FITTING
			THE FOLLOWING REPAIR KIT IS AVAILABLE:
	154-0748	[1]	SEAL KIT
			(INCLUDES PARTS MARKED J)

#XEBP76490293

154-0754: CYLINDER & SEAL GP-STICK

CYLINDER & SEAL GP-STICK

1540754 CYLINDER & SEAL GP-STICK
PART OF 1540753-Page 220

h69595e XEBP7649

1540754 CYLINDER & SEAL GP-STICK Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	154-0736 J	[1]	SEAL
2.	154-0738 J	[1]	RING-BACK UP
3.	154-0737 J	[1]	SEAL
4.	154-0739 J	[1]	SEAL
5.	096-5625	[1]	BEARING
6.	094-1931	[1]	RING-RETAINING
7.	126-1875	[1]	HEAD
8.	4I-3628	[12]	BOLT (L=80mm)
9.	4I-3627 J	[1]	RING
10.	095-1721 J	[1]	SEAL-O-RING (ID=134.40mm)
11.	119-5319	[1]	ROD AS
	119-5214	[1]	BEARING
12.	126-1881	[1]	CYLINDER AS
	119-5214	[1]	BEARING
13.	4I-8869	[1]	STOP
14.	126-1876 J	[1]	RING
15.	105-2593	[1]	PISTON
16.	4I-3631 J	[2]	RING
17.	096-1570 J	[1]	SEAL AS
18.	126-1877 J	[2]	RING-RETAINING
19.	096-1571 J	[2]	RING-SEALING
20.	096-5741 J	[1]	SHIM (T=0.3mm)
21.	096-6210	[1]	SETSCREW
22.	096-6211	[1]	BALL
23.	119-5211	[1]	LOCKNUT
24.	096-4461	[1]	RING-RETAINING
25.	126-1879 J	[1]	RING-SEALING
26.	126-1878	[1]	STOP
27.	6I-6971	[2]	RING
28.	096-4411	[4]	SEAL
29.	3B-8489	[1]	FITTING
			THE FOLLOWING REPAIR KIT IS AVAILABLE:
	154-0735	[1]	SEAL KIT
			(INCLUDES PARTS MARKED J)

#XEBP76490294

154-0756: CYLINDER & SEAL GP-BUCKET

CYLINDER & SEAL GP-BUCKET

1540756 CYLINDER & SEAL GP-BUCKET
S FAMILY
PART OF 1540755-Page 220

h69596e XEBP7649

1540756 CYLINDER & SEAL GP-BUCKET Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	154-0749 J	[1]	SEAL
2.	154-0751 J	[1]	RING-BACK UP
3.	154-0750 J	[1]	SEAL
4.	154-0752 J	[1]	SEAL
5.	105-2575	[1]	BEARING
6.	093-1571	[1]	RING-RETAINING
7.	137-3665	[1]	HEAD
8.	4I-3628	[12]	BOLT (L=80mm)
9.	105-2579 J	[1]	RING-BACK UP
10.	095-1719 J	[1]	SEAL-O-RING (ID=124.40mm)
11.	126-1889	[1]	ROD AS
12.	119-5325	[1]	BEARING
13.	105-2582	[1]	PISTON
14.	105-2583 J	[2]	RING-BACK UP
15.	086-1345 J	[1]	SEAL AS
16.	126-1871 J	[2]	RING
17.	086-1346 J	[2]	RING
18.	096-4441 J	[1]	SHIM (T=0.3mm)
19.	096-3216	[1]	SETSCREW
20.	096-3891	[1]	BALL
21.	119-5304	[1]	LOCKNUT
22.	096-0854	[2]	SEAL
23.	093-1434	[2]	SEAL
24.	3B-8489	[2]	FITTING
25.	126-1888	[1]	CYLINDER AS
26.	119-5324	[1]	BEARING
			THE FOLLOWING REPAIR KIT IS AVAILABLE:
	154-0757	[1]	SEAL KIT
			(INCLUDES PARTS MARKED J)

#XEBP76490295

118-4072: LINES GP-BOOM CYLINDER

LINES GP-BOOM CYLINDER

1184072 LINES GP-BOOM CYLINDER
LEFT HAND
PART OF 1540746-Page 219

h56200e XEBP7649

1184072 LINES GP-BOOM CYLINDER Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	086-2746	[2]	CONNECTOR
2.	095-1592	[2]	SEAL-O-RING (ID=23.70mm)
3.	095-1597	[2]	SEAL-O-RING (ID=29.70mm)
4.	8T-1160	[8]	BOLT (L=50mm)
5.	105-2621	[1]	TUBE AS
6.	105-2622	[1]	TUBE AS
7.	8T-3653	[1]	BOLT (L=80mm)
8.		[1]	LOCKWASHER
9.	094-1920	[2]	CLAMP
10.	137-3710	[1]	SUPPORT AS
11.	096-4449	[1]	SUPPORT
12.	4I-3622	[2]	BOLT
13.	8T-4896	[2]	WASHER-HARD

#XEBP76490296

118-4073: LINES GP-BOOM CYLINDER

LINES GP-BOOM CYLINDER

1184073 LINES GP-BOOM CYLINDER
RIGHT HAND
PART OF 1540745-Page 219

h56201e XEBP7649

1184073 LINES GP-BOOM CYLINDER Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	105-2619	[1]	TUBE AS
2.	105-2620	[1]	TUBE AS
3.	095-1597	[2]	SEAL-O-RING (ID=29.70mm)
4.	8T-1160	[8]	BOLT (L=50mm)
5.	094-1920	[2]	CLAMP
6.	8T-3653	[1]	BOLT (L=80mm)
7.	3B-4509	[1]	LOCKWASHER
8.	8T-4896	[2]	WASHER-HARD
9.	4I-3622	[2]	BOLT
10.	096-4449	[1]	SUPPORT
11.	137-3710	[1]	SUPPORT AS
12.	086-2746	[2]	CONNECTOR
13.	095-1592	[2]	SEAL-O-RING (ID=23.70mm)

#XEBP76490297

118-4074: LINES GP-STICK CYLINDER

LINES GP-STICK CYLINDER

1184074 LINES GP-STICK CYLINDER
PART OF 1540753-Page 220

h54791e XEBP7649

1184074 LINES GP-STICK CYLINDER Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-0343	[4]	BOLT (L=55mm)
2.	095-1600	[1]	SEAL-O-RING (ID=33.70mm)
3.	105-2605	[1]	TUBE AS
4.	096-6223	[1]	CONNECTOR
5.	095-1596	[1]	SEAL-O-RING (ID=28.70mm)
6.	9F-4976	[1]	LOCKWASHER
7.	8T-4648	[1]	BOLT (L=70mm)
8.	096-4447	[1]	CLAMP
9.	124-1020	[1]	SUPPORT
10.	8T-4896	[2]	WASHER-HARD
11.	4I-3622	[2]	BOLT
12.	124-1019	[1]	SUPPORT AS

#XEBP76490298

123-2092: LINES GP-BUCKET CYLINDER

LINES GP-BUCKET CYLINDER

1232092 LINES GP-BUCKET CYLINDER
S FAMILY
PART OF 1540755-Page 220

h54793e XEBP7649

1232092 LINES GP-BUCKET CYLINDER Parts scheme

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9X-6032	[4]	BOLT (L=30mm)
2.	095-1597	[1]	SEAL-O-RING (ID=29.70mm)
3.	105-2607	[1]	TUBE AS
4.	8T-4910	[1]	BOLT (L=60mm)
5.	9F-4976	[1]	LOCKWASHER
6.	096-4449	[1]	SUPPORT
7.	095-9397	[2]	LOCKWASHER
8.	4I-3622	[2]	BOLT
9.	124-1021	[1]	SUPPORT AS
10.	096-4480	[1]	CLAMP

#XEBP76490299

121-6427: LINES GP-BOOM

LINES GP-BOOM

1216427 LINES GP-BOOM
R-BOOM
PART OF 1317663-Page 373

h54803e XEBP7649

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Parts for your 322B L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5K-9090	[6]	SEAL-O-RING (ID=23.66mm)
2.	108-7541	[2]	TUBE AS
3.	131-9804	[1]	TUBE AS
4.	6V-9746	[6]	SEAL-O-RING (ID=18.94mm)
5.	131-9805	[1]	TUBE AS
6.	4I-3823	[2]	HOSE AS
7.	131-9803	[1]	TUBE AS
8.	1P-3704	[1]	SEAL
9.	6I-6721	[1]	ELBOW
10.	8T-4223	[24]	WASHER-HARD
11.	8T-4648	[4]	BOLT (L=70mm)
12.	108-7550	[6]	CLIP
13.	8T-4139	[20]	BOLT (L=30mm)
14.	4I-1674	[6]	CLIP
15.	7Y-4868	[8]	CLIP
16.	131-9806	[1]	TUBE AS

Information:

HYDRAULIC SYSTEM

CYLINDER GP

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Technical Information Bulletin

The Failure of the Buffer Seal that can be Caused by a Defect in the Seal Groove on All Track-Type Tractors, Wheel Loaders, Hydraulic Excavators and Backhoe Loaders that Use Cylinders that were Manufactured After 1January 2000{7562}
The Failure of the Buffer Seal that can be Caused by a Defect in the Seal Groove on All Track-Type Tractors, Wheel Loaders, Hydraulic Excavators and Backhoe Loaders that Use Cylinders that were Manufactured After 1January 2000{7562}

Discoloration of the Hydraulic Cylinder Rod on Certain Excavators{5102, 5456, 5457, 5458, 5468, 7562}
Discoloration of the Hydraulic Cylinder Rod on Certain Excavators{5102, 5456, 5457, 5458, 5468, 7562}

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Specifications

Bucket Cylinder
322B Excavator Machine System Attachment Specifications

Stick Cylinder
322B Excavator Machine System Attachment Specifications

Boom Cylinder
322B Excavator Machine System Attachment Specifications

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Bench Test Procedures

Disassembly and Assembly

Bucket Cylinder
322B & 322B L EXCAVATORS MACHINE SYSTEMS

Stick Cylinder
322B & 322B L EXCAVATORS MACHINE SYSTEMS

Boom Cylinders
322B & 322B L EXCAVATORS MACHINE SYSTEMS

Service Magazine

New Bearings In The Boom, Stick, And Boom Cylinder Assemblies Improve Linkage Pin Service Life{6501,6502}
1997/10/20

New Seal Kits Prevent Hydraulic Cylinder Oil Leaks {5456,5457,5458}
1998/11/23

New Backup Rings Are Available for Sealing Hydraulic Cylinders with Pitted Grooves {4303, 5102, 5104, 5106, 5456, 7562}
2002/07/01

New Assembly Instructions for Rod Seals on Hydraulic Cylinders are Available {7562}
2002/04/08

Correctly Assembling the Buffer Seal Will Prevent Failure of the U-Cup Seals {7562}
2001/07/30

Procedure for the Removal of Air From Hydraulic Cylinders {7562}
2003/01/06

Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09

Boom Cylinder Link Assemblies Support Implement During Service {0635, 0738}
2004/03/08

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17

Correct Ring Orientation Provides Smooth Hydraulic Cylinder Operation {5456, 5458}
2009/03/16

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Caterpillar Parts SIS Catalog 322B L :

154-0745 CYLINDER & LINES GP-BOOM

154-0746 CYLINDER & LINES GP-BOOM

126-2121 GUARD GP-CYLINDER

4I-1536 ACCUMULATOR GP

087-4454 ACCUMULATOR GP

5I-8416 ACCUMULATOR GP

087-4456 ACCUMULATOR GP

184-3997 HOUSING GP-FILTER

154-0755 CYLINDER & LINES GP-BUCKET

154-0747 CYLINDER & SEAL GP-BOOM

154-0754 CYLINDER & SEAL GP-STICK

154-0756 CYLINDER & SEAL GP-BUCKET

118-4072 LINES GP-BOOM CYLINDER

118-4073 LINES GP-BOOM CYLINDER

118-4074 LINES GP-STICK CYLINDER

123-2092 LINES GP-BUCKET CYLINDER

Truck sale:

59,500

Caterpillar 322BL, Construction
- Crawler Excavators
RING POWER CORP.

35,000

Caterpillar 322BL, Construction
- Crawler Excavators
MICHIGAN CAT

45,000

Caterpillar 322BL, Construction
- Crawler Excavators
WAGNER EQUIPMENT CO

42,500

Caterpillar 322BL, Construction
- Crawler Excavators
WAGNER EQUIPMENT CO

34,000

Caterpillar 322BL, Construction
- Crawler Excavators
TRACTOR & EQUIPMENT CO.