2140240 STICK CYLINDER GP-LINES & Part of 5Q2889-Page 20 325C L EXCAVATOR

Pos.	Part No	Qty	Parts name
1.	154-0767 J	[1]	SEAL-LIP TYPE
2.	194-8365 J	[1]	RING-BACKUP
3.	194-8364 J	[1]	SEAL-U-CUP
4.	154-0770 J	[1]	SEAL-BUFFER
5.	194-8353	[1]	HEAD
6.	099-5572	[1]	BEARING
7.	099-5573	[1]	RING
8.	214-0342	[12]	BOLT (M20 L=95mm)
9.	114-0706 J	[1]	RING-BACKUP
10.	095-1723 J	[1]	SEAL-O-RING (ID=144.4mm)
11.		[1]	ROD AS.
	186-5477	[1]	BEARING
12.		[1]	CYLINDER AS
	186-5477	[1]	BEARING
13.	121-1548	[1]	STOP
14.	194-8356 J	[1]	RING-SEAL
15.	114-0709	[1]	PISTON
16.	114-0710 J	[1]	SEAL AS
17.	114-0711 J	[2]	RING-BACKUP
18.	194-8357 J	[2]	RING
19.	114-0713 J	[2]	RING
20.	099-6018 J	[1]	SHIM
21.	194-8358	[1]	LOCKNUT (M80)
22.	096-6210	[1]	SETSCREW (M14)
23.	096-6211	[1]	BALL
24.	085-8605	[1]	RING
25.	121-1549	[1]	STOP
26.	085-8604	[2]	RING-RETAINING
27.	194-8359 J	[1]	RING-SEAL
28.	096-0854	[4]	SEAL-LIP TYPE
29.	3B-8489	[1]	FITTING
			THE FOLLOWING REPAIR KIT IS AVAILABLE
	194-8366	[1]	SEAL KIT
			(INCLUDES PARTS MARKED J)

#XEBP79910012

214-0242: LINES GP-STICK CYLINDER (LONG REACH)

LINES GP-STICK CYLINDER (LONG REACH)

2140242 LINES GP-STICK CYLINDER (LONG REACH)
Part of 2140240-Page 9

c963553 XEBP7991

2140242 LINES GP-STICK CYLINDER (LONG REACH) Parts scheme

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-0343	[4]	BOLT (M12 L=55mm)
2.	095-1600	[1]	SEAL (ID=33.70mm)
3.		[1]	TUBE AS
4.	209-5888	[1]	CONNECTOR
5.	095-1596	[1]	SEAL (ID-28.70mm)
6.	8T-4910	[1]	BOLT (M12 L=60mm)
7.	095-0817	[1]	LOCKWASHER
8.	194-8380	[1]	SUPPORT
9.	8T-4196	[2]	BOLT (M10 L=35mm)
10.	096-4415	[2]	LOCKWASHER
11.	124-0914	[1]	SUPPORT
12.	096-4447	[1]	CLAMP

#XEBP79910013

185-0345: BUCKET CYLINDER GP-LINES &

BUCKET CYLINDER GP-LINES &

1850345 BUCKET CYLINDER GP-LINES &
Part of 1861176-Page 23

XEBP79910013 XEBP7991

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	204-3696	[1]	BUCKET CYLINDER GP-SEAL ;&
	118-3968	[1]	LINES GP-BUCKET CYLINDER

#XEBP79910014

204-3696: BUCKET CYLINDER GP-SEAL &

BUCKET CYLINDER GP-SEAL &

2043696 BUCKET CYLINDER GP-SEAL &
Part of 1850345-Page 12

c963554 XEBP7991

2043696 BUCKET CYLINDER GP-SEAL & Parts scheme

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	154-0729 J	[1]	SEAL-LIP TYPE
2.	154-0731 J	[1]	RING-BACKUP
3.	154-0730 J	[1]	SEAL-U-CUP
4.	154-0732 J	[1]	SEAL-BUFFER
5.	096-4402	[1]	BEARING
6.	094-0747	[1]	RING-RETAINING
7.	177-2611	[1]	HEAD
8.	8T-1447	[12]	BOLT (M16 L=70mm)
9.	096-3964 J	[1]	RING-BACKUP
10.	095-1717 J	[1]	SEAL-O-RING (ID=114.4mm)
11.	204-3695	[1]	ROD AS
11A.	163-3751	[1]	BEARING
12.	204-3693	[1]	CYLINDER AS
12A.	163-3748	[1]	BEARING
13.	204-3690 J	[1]	PISTON
14.	4I-3615	[2]	RING-BACKUP
15.	096-7803 J	[1]	SEAL AS
16.	126-1936 J	[2]	RING
17.	086-0255 J	[2]	RING
18.	5I-4616 BJ	[1]	SHIM
19.	096-3216	[1]	SETSCREW (M12)
20.	096-3891	[1]	BALL
21.	185-0222	[1]	LOCKNUT (M65)
22.	177-2573	[2]	SEAL
23.	150-5849	[2]	SEAL-LIP TYPE
24.	3B-8489	[2]	FITTING
			THE FOLLOWING REPAIR KIT IS AVAILABLE:
	204-3697	[1]	SEAL KIT
			(INCLUDES PARTS MARKED J)
	B		USE AS REQUIRED

#XEBP79910015

118-3968: LINES GP-BUCKET CYLINDER

LINES GP-BUCKET CYLINDER

1183968 LINES GP-BUCKET CYLINDER
Part of 1850345-Page 12

c963555 XEBP7991

1183968 LINES GP-BUCKET CYLINDER Parts scheme

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	095-1597	[2]	SEAL-O-RING (ID=29.70mm)
2.	9X-6032	[8]	BOLT (M10 L=30mm)
3.	4I-3659	[1]	TUBE AS
4.	086-2746	[2]	CONNECTOR
5.	095-1592	[2]	SEAL-O-RING (ID=23.70mm)
6.	4I-8881	[1]	TUBE AS
7.	096-4480	[1]	CLAMP
8.	8T-4910	[1]	BOLT (M12 L=60mm)
9.	8T-4223	[1]	WASHER-HARD
10.	124-1034	[1]	SUPPORT AS
11.	096-4412	[1]	SUPPORT
12.	8T-4196	[2]	BOLT (M10 L=35mm)
13.	095-9397	[2]	LOCKWASHER
14.	9F-4976	[1]	LOCKWASHER

#XEBP79910016

214-0243: LINES GP-FRONT

LINES GP-FRONT

2140243 LINES GP-FRONT
Part of 5Q2889-Page 20

c963556 XEBP7991

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-0323	[1]	TUBE AS
2.	214-0324	[1]	TUBE AS
3.	214-0325	[1]	FLANGE
4.	124-6844	[1]	VALVE GP
5.	9F-2167	[1]	SCREW-BLEEDER
6.	148-8335	[2]	CONNECTOR AS
	5K-9090	[1]	SEAL-O-RING (ID=23.66mm)
	6V-8635	[1]	CONNECTOR
	7M-8485	[1]	SEAL-O-RING (ID=29.74mm)
7.	1P-3703	[1]	SEAL (OD=38.66mm)
8.	5K-9090	[1]	SEAL-O-RING (ID=23.66)
9.	6V-9746	[2]	SEAL-O-RING (ID=18.94mm)
10.	8T-4182	[4]	BOLT (M10 L=45mm)
11.	8T-4121	[4]	WASHER-HARD

#XEBP79910017

214-0244: LINES GP-BOOM

LINES GP-BOOM

2140244 LINES GP-BOOM
Part of 5Q2889-Page 20

c963557 XEBP7991

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-0326	[1]	TUBE AS
2.	214-0327	[1]	TUBE AS
3.	214-0328	[1]	TUBE AS
4.	214-0329	[2]	TUBE AS
5.	214-0330	[1]	TUBE AS
6.	214-0331	[1]	TUBE AS
7.	214-0332	[1]	TUBE AS
8.	7Y-8036	[1]	HOSE AS
	5P-0201 E	[1]	HOSE (91cm)
	5P-1010	[2]	SLEEVE
	7X-1452	[2]	STEM AS
9.	187-6821	[1]	HOSE AS
	5P-0201 E	[1]	HOSE (87cm)
	5P-1010	[2]	SLEEVE
	7X-1452	[1]	STEM AS
	5P-1131	[1]	STEM AS
10.	127-6844	[1]	VALVE GP
11.	148-8335	[2]	CONNECTOR AS
	5K-9090	[1]	SEAL-O-RING (ID=23.66mm)
	6V-8635	[1]	CONNECTOR
	7M-8485	[1]	SEAL-O-RING (ID=29.74mm)
12.	202-3763	[1]	CLIP AS
13.	202-3764	[1]	CLIP AS
14.	187-6993	[7]	CLIP
15.	4I-1674	[7]	CLIP
16.	7Y-4868	[12]	CLIP
17.	8T-4139	[24]	BOLT (M12 L=30mm)
18.	8T-6868	[2]	BOLT (M12 L=80mm)
19.	8T-4184	[2]	BOLT (M12 L=45mm)
20.	8T-4223	[28]	WASHER-HARD
21.	5K-9090	[4]	SEAL-O-RING (ID=23.66mm)
22.	6V-9746	[8]	SEAL-O-RING (ID=18.94mm)
23.	1P-3704	[2]	SEAL (OD=45.0mm)
24.	6I-6721	[1]	ELBOW
25.	8T-4648	[4]	BOLT (M12 L=70mm)
26.	095-0670	[4]	BOLT (M12 L=45mm)
27.	1P-5767	[2]	FLANGE
28.	1P-3705	[1]	SEAL (OD=51.5mm)
29.	8T-0273	[4]	BOLT (M12 L=40)
30.	214-0338	[1]	TUBE AS
31.	214-0339	[1]	TUBE AS
	E		ORDER BY THE CENTIMETER

#XEBP79910018

214-0245: LINES GP-STICK

LINES GP-STICK

2140245 LINES GP-STICK
Part of 5Q2889-Page 20

c963558 XEBP7991

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-0333	[2]	TUBE AS
2.	4I-5556	[2]	HOSE AS
	5P-0200 E		HOSE (147cm)
	6V-0756 E		GUARD (203cm)
	7X-1441	[2]	COUPLING AS
3.	108-7497	[2]	HOSE AS
	5P-0200 E		HOSE (102cm)
	6V-0756 E		GUARD (90cm)
	7X-1441	[2]	COUPLING AS
	3E-4069	[2]	CLIP
4.	6V-9746	[8]	SEAL-O-RING (ID=18.94mm)
5.	7Y-4868	[12]	BOLT M12 L=30)
7.	8T-4223	[12]	WASHER-HARD
	E		ORDER BY CENTIMETER

#XEBP79910019

214-0250: LINES GP-GREASE (BOOM)

LINES GP-GREASE (BOOM)

2140250 LINES GP-GREASE (BOOM)
Part of 5Q2889-Page 20

c963559 XEBP7991

2140250 LINES GP-GREASE (BOOM) Parts scheme

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Parts for your 325C L EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-0334	[1]	HOSE
	105-6431	[1]	CONNECTOR
2.	214-0335	[1]	HOSE AS
	105-6431	[1]	CONNECTOR
3.	203-7401	[1]	HOSE AS
	105-6431	[1]	CONNECTOR
4.	7Y-2920	[2]	HOSE AS
	105-6431	[1]	CONNECTOR
5.	186-5560	[1]	TUBE AS
6.	186-5559	[1]	TUBE AS
7.	3B-8489	[5]	FITTING
8.	6L-3616	[2]	CONNECTOR
9.	5K-9243	[2]	ELBOW
10.	6V-3342	[2]	ELBOW
11.	166-1579	[3]	CLIP
12.	8M-2772	[2]	CLIP
13.	033-8248	[7]	CLIP
14.	8T-4133	[8]	NUT (M10)
15.	8T-4191	[4]	BOLT (M10 L=16mm)
16.	8T-4121	[12]	WASHER-HARD

Information:

HYDRAULIC SYSTEM

CYLINDER GP

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Technical Information Bulletin

The Failure of the Buffer Seal that can be Caused by a Defect in the Seal Groove on All Track-Type Tractors, Wheel Loaders, Hydraulic Excavators and Backhoe Loaders that Use Cylinders that were Manufactured After 1January 2000{7562}
The Failure of the Buffer Seal that can be Caused by a Defect in the Seal Groove on All Track-Type Tractors, Wheel Loaders, Hydraulic Excavators and Backhoe Loaders that Use Cylinders that were Manufactured After 1January 2000{7562}

Preventing Failures of the Thumb Cylinder on Certain Excavators{5051, 5457}
Preventing Failures of the Thumb Cylinder on Certain Excavators{5051, 5457}

Discoloration of the Hydraulic Cylinder Rod on Certain Excavators{5102, 5456, 5457, 5458, 5468, 7562}
Discoloration of the Hydraulic Cylinder Rod on Certain Excavators{5102, 5456, 5457, 5458, 5468, 7562}

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Specifications

Boom Cylinder
325C Excavator Machine System Specifications

Stick Cylinder
325C Excavator Machine System Specifications

Bucket Cylinder
325C Excavator Machine System Specifications

Boom Cylinder Lines
325C Excavator Machine System Specifications

Boom Lines
325C Excavator Machine System Specifications

Bucket Cylinder
325C Excavator Machine System Specifications

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Systems Operation

Cylinders (Boom, Stick and Bucket)
325C Excavator Hydraulic System

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}
Reuse Guideline for Hydraulic Cylinder Position Sensor {5574, 5736}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Custom Service Information

Custom Product Support Literature for the Hydraulic Adjustment Procedure for the Long Reach Front on 320C L, 322C L, 325C L and 330C L Excavators{5050, 5117, 5456, 5458}
Custom Product Support Literature for the Hydraulic Adjustment Procedure for the Long Reach Front on 320C L, 322C L, 325C L and 330C L Excavators{5050, 5117, 5456, 5458}

Testing and Adjusting

Cylinder Drift - Check - Empty Bucket
325C Excavator Hydraulic System

Cylinder Drift - Check - Loaded Bucket
325C Excavator Hydraulic System

Cylinder Speed - Check
325C Excavator Hydraulic System

Bench Test Procedures

Disassembly and Assembly

Stick Cylinder - Remove and Install
325C Excavator Machine Systems

Boom Cylinder - Remove and Install
325C Excavator Machine Systems

Bucket Cylinder - Remove and Install
325C Excavator Machine Systems

Service Magazine

Double Lip Wiper Seals Must Be Installed Properly {7562}
2002/12/09

Summary of the New Seals for Hydraulic Cylinder Rods {5456, 5457, 5458}
2003/11/17

Boom Cylinder Link Assemblies Support Implement During Service {0635, 0738}
2004/03/08

The Straight Travel Control Spool Has Been Improved {5051, 5457}
2004/06/21

New Seals Are Available for the Prevention of Oil Leaks in Cold Temperature Conditions {5456, 5457, 5458}
2006/09/25

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}

Correct Ring Orientation Provides Smooth Hydraulic Cylinder Operation {5456, 5458}
2009/03/16

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

Service Limit of the Bushings At the Front Linkages Are Now Available on Certain Excavators {5456, 5457, 5458, 6060, 6301, 6302, 6460, 6501, 6502, 6516, 6521, 6535, 6536}
Service Limit of the Bushings At the Front Linkages Are Now Available on Certain Excavators {5456, 5457, 5458, 6060, 6301, 6302, 6460, 6501, 6502, 6516, 6521, 6535, 6536}

Caterpillar Parts SIS Catalog 325C L :

204-2687 LINES GP-BOOM CYLINDER (RH)

204-2686 LINES GP-BOOM CYLINDER (LH)

191-5587 BOOM CYLINDER GP-SEAL &

191-5586 BOOM CYLINDER GP-LINES & (RH)

191-5585 BOOM CYLINDER GP-LINES & (LH)

199-0379 COUNTERWEIGHT GP (BASIC)

199-0378 COUNTERWEIGHT GP (EXTRA)

153-2521 LAMP GP-FLOOD

214-0241 STICK CYLINDER GP-SEAL &

214-0242 LINES GP-STICK CYLINDER (LONG REACH)

185-0345 BUCKET CYLINDER GP-LINES &

204-3696 BUCKET CYLINDER GP-SEAL &

118-3968 LINES GP-BUCKET CYLINDER

214-0243 LINES GP-FRONT

214-0244 LINES GP-BOOM

214-0245 LINES GP-STICK

Truck sale:

71,254

Caterpillar 325CL, Construction
- Crawler Excavators
FINNING CANADA
Canada

59,000

Caterpillar 325CL, Construction
- Crawler Excavators
HOLT CAT

42,500

Caterpillar 325CL, Construction
- Crawler Excavators
WHAYNE SUPPLY COMPANY

59,000

Caterpillar 325CL, Construction
- Crawler Excavators
ZIEGLER CAT

62,500

Caterpillar 325CL, Construction
- Crawler Excavators
N C MACHINERY CO.