BOLT-CONNECTING ROD 7C8639 - Caterpillar

Marine EngineC18 MARINE ENG (S/N: T2P1-UP)Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.This document outlines the procedures required to be followed to change the intake and exhaust systems on the Caterpillar C18 twin cementer CPS 678.This work instruction must be complimented by Pyrobans Offshore Installation Manual OG003 for more guidance, safety notes, and fastener torque tables. Refer to product Material Safety Data Sheets (MSDS) as required.During the unit build, the latest versions of drawings P0578, Pyroban 300829477 (Insulated Charge Air Pipe Kit), and Pyroban 300829478 (Exhaust Gas Cooler Kit) shall be consulted in association with this document. Refer to WI403 for instructions on HCTB application for the turbocharger recesses.Appropriate care when handling must be taken to avoid any damage to the component parts or personal injury. Some items are heavy and require appropriate lifting equipment during the process of handling and installation. Prior to installation, ensure that all packing material is removed and also ensure that the engine is rigidly installed and level.During installation, refer to the appropriate installation drawing.For torque specifications, refer to the Pyroban Offshore Installation Manual OG003.Do NOT modify any parts without authorization from Pyroban. Failure to observe any instructions in this manual may invalidate any warranty agreement.Only genuine Pyroban parts should be used for replacementsSafety Section
The installation will be conducted by suitably trained personnel. All persons supporting / working on the installation must be inducted into the safety requirements before work commences.The safety requirements for the specific location where the system is installed must be adhered to, and any necessary risk assessments conducted.The person in authority for the specific location has full authority regarding safety and requests in relation to safety are final.Safety equipment:
Gloves
Safety glasses
Coveralls
Dust masks
Ear defendersPPE must be worn always.Ear defenders, must be worn when the engine is running.Hard hats must be worn if engaged in activities where there is a risk of head injury (overhead lifting, working within the package space).Overalls must be worn when conducting the rework to minimize the risk of injury.Required Parts
Note: All part numbers in this Special Instruction are Pyroban part number and not Caterpillar.There are two upgrade kits available. One for the inlet upgrade and one for the exhaust upgrade. Refer to drawings Pyroban 300829477 (Insulated Charge Air Pipe Kit) and Pyroban 300829478 (Exhaust Gas Cooler Kit). For each twin cementer package, the appropriate quantity of inlet and exhaust kits will be provided, assigned to each engine serial number. All engines will require the inlet upgrade, some engines do not require the exhaust upgrade.The charge air cooler covers of the engines to be upgraded are made from cast iron. As new charge air covers are supplied with the upgrade kits, the specific version of the inlet kit will be provided to match the engines cover type. Drawing 300829477 shows the parts which are specific to the Aluminum and cast iron cover versions. Replacement turbochargers are also included in each kit.Kit Supply:Primary contact: Ricky ClarkOil &