BOLT 7X2554 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Battery - Replace
Battery or Battery Cable - Disconnect
Cooling System Coolant Sample (Level 2) - Obtain
Engine - Clean
Fuel System - Prime
Generator Set - Test
Rotating Rectifier - Check
Severe Service Application - Check
Daily
Cooling System Coolant Level - Check
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Walk-Around Inspection
Every Week
Electrical Connections - Check
Generator - Inspect
Generator Bearing Temperature - Measure/Record
Generator Lead (Flat Braided Cable) - Check
Instrument Panel - Inspect
Every 100 Service Hours or 3 Months
Insulation - Test
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Every 2000 Service Hours
Generator Lead (Round Cable) - Check
Every 2000 Service Hours or 6 Months
Generator - Dry
Generator Set Vibration - Inspect
Every 2000 Service Hours or 1 Year
Cooling System Coolant Sample (Level 2) - Obtain
Every Year
Fuel System Primary Filter (Water Separator) Element - Replace
Generator Bearing - Inspect
Generator Bearing - Lubricate
Rotating Rectifier - Test
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
Every 10 Years
Generator Bearing - Replace
Every 9500 L (2500 US gal) of Fuel or 250 Service Hours or Yearly
Aftercooler Core - Clean/Test
First 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Engine Valve Lash - Inspect/Adjust
Magnetic Pickups - Clean/Inspect
Every 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 19 000 L (5000 US gal) of Fuel or 500 Service Hours
PM Level 2 - Every 76 000 L (20 000 US gal) of Fuel or 1000 Service Hours (Engines Equipped with Crankcase Fumes Recirculation System)
Engine Protective Devices - Check
Fuel Control Linkage - Check/Lubricate
PM Level 3 - Every 228 000 L (60 000 US gal) of Fuel or 3000 Service Hours
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Turbocharger - Inspect
Every 379 000 L