PLUG 1845293 - Caterpillar

(5) Torque for bolts (three) ... 100 10 lb. ft.(13.8 1.4 mkg)(6) Torque for bolts (two) ... 225 20 lb. ft.(31.2 2.8 mkg)(20) Torque for bolts (six) ... 100 10 lb. ft.(13.8 1.4 mkg)(28) Torque for bolt ... 330 35 lb. ft.(45.6 4.8 mkg) Bearing Adjustment For Input Shaft
1. Put transfer drive case (8) on wooden blocks so when gear (1) is installed the end with the splines is toward the top.2. Install gear (1) with bearings.3. Install cage (2) without shims (4) or seal.4. Install three of bolts (3), without lockwashers, the same distance apart.5. While turning gear (1) by hand, tighten bolts (3) to a torque of ... 60 6 lb. in.(69.2 6.9 cm.kg)6. Measure the gap between cage (2) and case (8) with a feeler gauge at three different locations. Find the average gap.7. Install an amount of shims (4) the same thickness as the average gap found in Step 6 plus ... .017 .005 in.(0.43 0.13 mm)8. Install cage (2) with shims and seal. Tighten all of bolts (3) with lockwashers to a torque of ... 65 5 lb. ft.(9.0 0.7 mkg)9. Check gear (1) for end play of ... .002 to .006 in.(0.05 to 0.15 mm) Add or remove to the amount of shims (4) to get the correct end play. Bearing Adjustment For Transmission Shaft
1. Install gear (11) with bearings.2. Install cage (10) without shims (9) or seal.3. Install three of bolts (12), without lockwashers, the same distance apart.4. While turning gear (11) by hand, tighten bolts (12) to a torque of ... 60 6 lb. in.(69.2 6.9 cm.kg)5. Measure the gap between cage (10) and cover (7) with a feeler gauge at three different locations. Find the average gap.6. Install an amount of shims (9) the same thickness as the average gap found in Step 5 plus ... .017 .005 in.(0.43 0.13 mm)7. Install cage (10) with shims and seal. Tighten all of bolts (12) with lockwashers to a torque of ... 65 5 lb. ft.(9.0 0.7 mkg)8. Check gear (11) for end play of ... .002 to .006 in.(0.05 to 0.15 mm) Add or remove to the amount of shims (9) to get the correct end play. Bearing Adjustment For Idler Gears
1. Install gears (13) and (16) with bearings.2. Install